0622018629

Press-In Tool for I-Trac™ Power Module Assembly I-Trac™ Power Module Installation (Right Angle) Application Tooling Specification Press-In Tool Order No. 62201-8629 FEATURES





Lip provided for positive alignment to connector assembly Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools Fits in same rail as existing tools Can be placed on either side of existing power module with Daughtercard installed Use as stand-alone tool if power module is installed separately SCOPE Products: I-Trac™ Power Module Assembly, Right Angle 78239 Series, 15 Row Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Right Angle Power Module Row Series No. 78239 15 Assembly Order Number 78239-1000 78239-1012 78239-1024 78239-1040 78239-1052 78239-1100 78239-1112 78239-1124 78239-1140 78239-1152 78239-1200 78239-1212 78239-1224 78239-1240 78239-1252 78239-1300 78239-1312 78239-1324 78239-1340 78239-1352 78239-1400 78239-1412 78239-1424 Doc No: ATS-622018629 Revision: C 78239-1001 78239-1013 78239-1025 78239-1041 78239-1053 78239-1101 78239-1113 78239-1125 78239-1141 78239-1153 78239-1201 78239-1213 78239-1225 78239-1241 78239-1253 78239-1301 78239-1313 78239-1325 78239-1341 78239-1353 78239-1401 78239-1413 78239-1425 78239-1002 78239-1014 78239-1030 78239-1042 78239-1054 78239-1102 78239-1114 78239-1130 78239-1142 78239-1154 78239-1202 78239-1214 78239-1230 78239-1242 78239-1254 78239-1302 78239-1314 78239-1330 78239-1342 78239-1354 78239-1402 78239-1414 78239-1430 Release Date: 05-04-07 Revision Date: 05-27-08 78239-1003 78239-1015 78239-1031 78239-1043 78239-1055 78239-1103 78239-1115 78239-1131 78239-1143 78239-1155 78239-1203 78239-1215 78239-1231 78239-1243 78239-1255 78239-1303 78239-1315 78239-1331 78239-1343 78239-1355 78239-1403 78239-1415 78239-1431 78239-1004 78239-1020 78239-1032 78239-1044 78239-1005 78239-1021 78239-1033 78239-1045 78239-1010 78239-1022 78239-1034 78239-1050 78239-1011 78239-1023 78239-1035 78239-1051 78239-1104 78239-1120 78239-1132 78239-1144 78239-1105 78239-1121 78239-1133 78239-1145 78239-1110 78239-1122 78239-1134 78239-1150 78239-1111 78239-1123 78239-1135 78239-1151 78239-1204 78239-1220 78239-1232 78239-1244 78239-1205 78239-1221 78239-1233 78239-1245 78239-1210 78239-1222 78239-1234 78239-1250 78239-1211 78239-1223 78239-1235 78239-1251 78239-1304 78239-1320 78239-1332 78239-1344 78239-1305 78239-1321 78239-1333 78239-1345 78239-1310 78239-1322 78239-1334 78239-1350 78239-1311 78239-1323 78239-1335 78239-1351 78239-1404 78239-1405 78239-1410 78239-1411 78239-1420 78239-1421 78239-1422 78239-1423 78239-1432 78239-1433 78239-1434 78239-1435 UNCONTROLLED COPY Page 1 of 5 Press-In Tool for I-Trac™ Power Module Assembly 78239 15 78239-1440 78239-1452 78239-1500 78239-1512 78239-1524 78239-1540 78239-1552 78239-2000 78239-2012 78239-2024 78239-2040 78239-2052 78239-2100 78239-2112 78239-2124 78239-2140 78239-2152 78239-2200 78239-2212 78239-2224 78239-2240 78239-2252 78239-2300 78239-2312 78239-2324 78239-2340 78239-2352 78239-2400 78239-2412 78239-2424 78239-2440 78239-2452 78239-2500 78239-2512 78239-2524 78239-2540 78239-2552 78239-5000 78239-5012 78239-5024 78239-5040 78239-5052 78239-5100 78239-5112 78239-5124 78239-5140 78239-5152 78239-5200 78239-5212 78239-5224 78239-5240 78239-5252 78239-5300 Doc No: ATS-622018629 Revision: C 78239-1441 78239-1453 78239-1501 78239-1513 78239-1525 78239-1541 78239-1553 78239-2001 78239-2013 78239-2025 78239-2041 78239-2053 78239-2101 78239-2113 78239-2125 78239-2141 78239-2153 78239-2201 78239-2213 78239-2225 78239-2241 78239-2253 78239-2301 78239-2313 78239-2325 78239-2341 78239-2353 78239-2401 78239-2413 78239-2425 78239-2441 78239-2453 78239-2501 78239-2513 78239-2525 78239-2541 78239-2553 78239-5001 78239-5013 78239-5025 78239-5041 78239-5053 78239-5101 78239-5113 78239-5125 78239-5141 78239-5153 78239-5201 78239-5213 78239-5225 78239-5241 78239-5253 78239-5301 78239-1442 78239-1454 78239-1502 78239-1514 78239-1530 78239-1542 78239-1554 78239-2002 78239-2014 78239-2030 78239-2042 78239-2054 78239-2102 78239-2114 78239-2130 78239-2142 78239-2154 78239-2202 78239-2214 78239-2230 78239-2242 78239-2254 78239-2302 78239-2314 78239-2330 78239-2342 78239-2354 78239-2402 78239-2414 78239-2430 78239-2442 78239-2454 78239-2502 78239-2514 78239-2530 78239-2542 78239-2554 78239-5002 78239-5014 78239-5030 78239-5042 78239-5054 78239-5102 78239-5114 78239-5130 78239-5142 78239-5154 78239-5202 78239-5214 78239-5230 78239-5242 78239-5254 78239-5302 Release Date: 05-04-07 Revision Date: 05-27-08 78239-1443 78239-1455 78239-1503 78239-1515 78239-1531 78239-1543 78239-1555 78239-2003 78239-2015 78239-2031 78239-2043 78239-2055 78239-2103 78239-2115 78239-2131 78239-2143 78239-2155 78239-2203 78239-2215 78239-2231 78239-2243 78239-2255 78239-2303 78239-2315 78239-2331 78239-2343 78239-2355 78239-2403 78239-2415 78239-2431 78239-2443 78239-2455 78239-2503 78239-2515 78239-2531 78239-2543 78239-2555 78239-5003 78239-5015 78239-5031 78239-5043 78239-5055 78239-5103 78239-5115 78239-5131 78239-5143 78239-5155 78239-5203 78239-5215 78239-5231 78239-5243 78239-5255 78239-5303 78239-1444 78239-1445 78239-1450 78239-1451 78239-1504 78239-1520 78239-1532 78239-1544 78239-1505 78239-1521 78239-1533 78239-1545 78239-1510 78239-1522 78239-1534 78239-1550 78239-1511 78239-1523 78239-1535 78239-1551 78239-2004 78239-2020 78239-2032 78239-2044 78239-2005 78239-2021 78239-2033 78239-2045 78239-2010 78239-2022 78239-2034 78239-2050 78239-2011 78239-2023 78239-2035 78239-2051 78239-2104 78239-2120 78239-2132 78239-2144 78239-2105 78239-2121 78239-2133 78239-2145 78239-2110 78239-2122 78239-2134 78239-2150 78239-2111 78239-2123 78239-2135 78239-2151 78239-2204 78239-2220 78239-2232 78239-2244 78239-2205 78239-2221 78239-2233 78239-2245 78239-2210 78239-2222 78239-2234 78239-2250 78239-2211 78239-2223 78239-2235 78239-2251 78239-2304 78239-2320 78239-2332 78239-2344 78239-2305 78239-2321 78239-2333 78239-2345 78239-2310 78239-2322 78239-2334 78239-2350 78239-2311 78239-2323 78239-2335 78239-2351 78239-2404 78239-2420 78239-2432 78239-2444 78239-2405 78239-2421 78239-2433 78239-2445 78239-2410 78239-2422 78239-2434 78239-2450 78239-2411 78239-2423 78239-2435 78239-2451 78239-2504 78239-2520 78239-2532 78239-2544 78239-2505 78239-2521 78239-2533 78239-2545 78239-2510 78239-2522 78239-2534 78239-2550 78239-2511 78239-2523 78239-2535 78239-2551 78239-5004 78239-5020 78239-5032 78239-5044 78239-5005 78239-5021 78239-5033 78239-5045 78239-5010 78239-5022 78239-5034 78239-5050 78239-5011 78239-5023 78239-5035 78239-5051 78239-5104 78239-5120 78239-5132 78239-5144 78239-5105 78239-5121 78239-5133 78239-5145 78239-5110 78239-5122 78239-5134 78239-5150 78239-5111 78239-5123 78239-5135 78239-5151 78239-5204 78239-5220 78239-5232 78239-5244 78239-5205 78239-5221 78239-5233 78239-5245 78239-5210 78239-5222 78239-5234 78239-5250 78239-5211 78239-5223 78239-5235 78239-5251 78239-5304 78239-5305 78239-5310 78239-5311 UNCONTROLLED COPY Page 2 of 5 Press-In Tool for I-Trac™ Power Module Assembly 78239 78239 15 15 78239-5312 78239-5324 78239-5340 78239-5352 78239-5400 78239-5412 78239-5424 78239-5440 78239-5452 78239-5500 78239-5512 78239-5524 78239-5540 78239-5552 78239-6000 78239-6012 78239-6024 78239-6040 78239-6052 78239-6100 78239-6112 78239-6124 78239-6140 78239-6152 78239-6200 78239-6212 78239-6224 78239-6240 78239-6252 78239-6300 78239-6312 78239-6324 78239-6340 78239-6352 78239-6400 78239-6412 78239-6424 78239-6440 78239-6452 78239-6500 78239-6512 78239-6524 78239-6540 78239-6552 78239-5313 78239-5325 78239-5341 78239-5353 78239-5401 78239-5413 78239-5425 78239-5441 78239-5453 78239-5501 78239-5513 78239-5525 78239-5541 78239-5553 78239-6001 78239-6013 78239-6025 78239-6041 78239-6053 78239-6101 78239-6113 78239-6125 78239-6141 78239-6153 78239-6201 78239-6213 78239-6225 78239-6241 78239-6253 78239-6301 78239-6313 78239-6325 78239-6341 78239-6353 78239-6401 78239-6413 78239-6425 78239-6441 78239-6453 78239-6501 78239-6513 78239-6525 78239-6541 78239-6553 78239-5314 78239-5330 78239-5342 78239-5354 78239-5402 78239-5414 78239-5430 78239-5442 78239-5454 78239-5502 78239-5514 78239-5530 78239-5542 78239-5554 78239-6002 78239-6014 78239-6030 78239-6042 78239-6054 78239-6102 78239-6114 78239-6130 78239-6142 78239-6154 78239-6202 78239-6214 78239-6230 78239-6242 78239-6254 78239-6302 78239-6314 78239-6330 78239-6342 78239-6354 78239-6402 78239-6414 78239-6430 78239-6442 78239-6454 78239-6502 78239-6514 78239-6530 78239-6542 78239-6554 78239-5315 78239-5331 78239-5343 78239-5355 78239-5403 78239-5415 78239-5431 78239-5443 78239-5455 78239-5503 78239-5515 78239-5531 78239-5543 78239-5555 78239-6003 78239-6015 78239-6031 78239-6043 78239-6055 78239-6103 78239-6115 78239-6131 78239-6143 78239-6155 78239-6203 78239-6215 78239-6231 78239-6243 78239-6255 78239-6303 78239-6315 78239-6331 78239-6343 78239-6355 78239-6403 78239-6415 78239-6431 78239-6443 78239-6455 78239-6503 78239-6515 78239-6531 78239-6543 78239-6555 78239-5320 78239-5321 78239-5322 78239-5323 78239-5332 78239-5333 78239-5334 78239-5335 78239-5344 78239-5345 78239-5350 78239-5351 78239-5404 78239-5420 78239-5432 78239-5444 78239-5405 78239-5421 78239-5433 78239-5445 78239-5410 78239-5422 78239-5434 78239-5450 78239-5411 78239-5423 78239-5435 78239-5451 78239-5504 78239-5520 78239-5532 78239-5544 78239-5505 78239-5521 78239-5533 78239-5545 78239-5510 78239-5522 78239-5534 78239-5550 78239-5511 78239-5523 78239-5535 78239-5551 78239-6004 78239-6020 78239-6032 78239-6044 78239-6005 78239-6021 78239-6033 78239-6045 78239-6010 78239-6022 78239-6034 78239-6050 78239-6011 78239-6023 78239-6035 78239-6051 78239-6104 78239-6120 78239-6132 78239-6144 78239-6105 78239-6121 78239-6133 78239-6145 78239-6110 78239-6122 78239-6134 78239-6150 78239-6111 78239-6123 78239-6135 78239-6151 78239-6204 78239-6220 78239-6232 78239-6244 78239-6205 78239-6221 78239-6233 78239-6245 78239-6210 78239-6222 78239-6234 78239-6250 78239-6211 78239-6223 78239-6235 78239-6251 78239-6304 78239-6320 78239-6332 78239-6344 78239-6305 78239-6321 78239-6333 78239-6345 78239-6310 78239-6322 78239-6334 78239-6350 78239-6311 78239-6323 78239-6335 78239-6351 78239-6404 78239-6420 78239-6432 78239-6444 78239-6405 78239-6421 78239-6433 78239-6445 78239-6410 78239-6422 78239-6434 78239-6450 78239-6411 78239-6423 78239-6435 78239-6451 78239-6504 78239-6520 78239-6532 78239-6544 78239-6505 78239-6521 78239-6533 78239-6545 78239-6510 78239-6522 78239-6534 78239-6550 78239-6511 78239-6523 78239-6535 78239-6551 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. Doc No: ATS-622018629 Revision: C Release Date: 05-04-07 Revision Date: 05-27-08 UNCONTROLLED COPY Page 3 of 5 Press-In Tool for I-Trac™ Power Module Assembly PRESS-IN TOOL WITH 62201-95XX RAIL PRESS-IN TOOL ALONE POWER MODULE Figure 1 POWER MODULE Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: The 62201-8629- Press-In Tool is 15.0mm (0.59 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 6.0kg (13.2 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector terminal hole pattern. Due to the custom nature of every application, a board support is required for proper tool application. This can be supplied by the customer or by Molex. For more information contact Molex Application Tooling. When creating the PCB support plate, remember to allow clearance for the connector terminal pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018629 Revision: C Release Date: 05-04-07 Revision Date: 05-27-08 UNCONTROLLED COPY Page 4 of 5 Press-In Tool for I-Trac™ Power Module Assembly Tool Operation 1. Carefully insert, by hand, the power module(s) into the PCB hole pattern. 2. Place the application tool on top of the power module with the back guide surface of the tool against the back of the power module. See Figure 2. PRESS-IN TOOL PRESS-IN TOOL GUIDE SURFACE .25mm (0.01”) Maximum Figure 2 Figure 3 POWER MODULE PC BOARD POWER MODULE PC BOARD 3. Using the application tool and an appropriate press, seat the power module until there is less than 0.25mm (0.01 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622018629 Revision: C Release Date: 05-04-07 Revision Date: 05-27-08 UNCONTROLLED COPY Page 5 of 5