0622018630

Press-In Tool for I-Trac™ Power Module Assembly I-Trac™ Vertical Power Module Installation (Right Angle) Press-In Tool Application Tooling Specification Sheet Order No. 62201-8630 FEATURES



Vertical Power Module must be installed separately Use as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. Guide surface provided for positive alignment to connector assembly Tool provides uniform distribution of press force across entire pin array SCOPE Products: I-Trac™ Vertical Power Module Assembly 78227 Series, 7 Row Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Vertical Power Module Series Number Row 78227 7 Assembly Order Number 78227-1001 78227-5001 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used as a standalone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. WITH 62201-95XX RAIL ALONE PRESS-IN TOOL GUIDE SUFACES PRESS-IN TOOL GUIDE SUFACES Figure 1 POWER MODULE Doc No: ATS-622018630 Revision: C Release Date: 04-16-07 Revision Date: 11-30-10 POWER MODULE UNCONTROLLED COPY Page 1 of 3 Press-In Tool for I-Trac™ Power Module Assembly Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: The 62201-8630 Press-In Tool is 19.0mm (0.75 in.) wide x 30.50 (1.20 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 6.0kg (13.2 lbs) of force per pin to press into the PCB. To prevent flexing or damage to the PCB, a support plate is strongly recommended directly beneath the connector terminal hole pattern. Due to the custom nature of every application, a board support is required for proper tool application. This can be supplied by the customer or by Molex. For more information contact Molex Application Tooling. When creating a PCB support plate, allow clearance for connector terminal pins that pass through the PCB. Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018630 Revision: C Release Date: 04-16-07 Revision Date: 11-30-10 UNCONTROLLED COPY Page 2 of 3 Press-In Tool for I-Trac™ Power Module Assembly Tool Operation 1. Carefully insert, by hand, the vertical power module(s) into the PCB hole pattern. Make sure the connector(s) are oriented properly to the PCB layout. 2. Line-up the Press-In tool so that the guide surfaces on the tool are in line with the sides of the vertical power module. See Figure 2. PRESS-IN TOOL GUIDE SURFACES PRESS-IN TOOL POWER MODULE 0.10mm (.004”) Maximum POWER MODULE Figure 3 PC BOARD Figure 2 PC BOARD 3. Using the application tool and an appropriate press, seat the vertical power module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No: ATS-622018630 Revision: C Release Date: 04-16-07 Revision Date: 11-30-10 UNCONTROLLED COPY Page 3 of 3