0622018735

Impact™ Daughtercard Press-In Tool Impact™ Daughtercard Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8735 FEATURES    Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: Impact™ Daughtercard Signal Module Assembly and Daughtercard Orthogonal Assembly (5-Pair by 12 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Guide Style Columns Open 12 Left 12 76060 Right Doc No: ATS-622018735 Revision: D 12 76060-0012 76060-2012 76060-2152 76060-2312 76060-2452 76060-2612 76060-2752 76060-3012 76060-3152 76060-3312 76060-3452 76060-3612 76060-3752 76060-9001 76060-4012 76060-4152 76060-4312 76060-4452 76060-4612 76060-4752 76060-5012 76060-5152 76060-5312 76060-5452 76060-5612 76060-5752 76060-9002 76060-1012 76060-2022 76060-2162 76060-2322 76060-2462 76060-2622 76060-2762 76060-3022 76060-3162 76060-3322 76060-3462 76060-3622 76060-3762 76060-4022 76060-4162 76060-4322 76060-4462 76060-4622 76060-4762 76060-5022 76060-5162 76060-5322 76060-5462 76060-5622 76060-5762 Release Date: 02-20-09 Revision Date: 04-29-16 5 Pair Assembly Order Number 76060-0022 76060-1022 76060-2052 76060-2062 76060-2212 76060-2222 76060-2352 76060-2362 76060-2512 76060-2522 76060-2652 76060-2662 76060-2812 76060-2822 76060-3052 76060-3062 76060-3212 76060-3222 76060-3352 76060-3362 76060-3512 76060-3522 76060-3652 76060-3662 76060-3812 76060-3822 76060-4052 76060-4212 76060-4352 76060-4512 76060-4652 76060-4812 76060-5052 76060-5212 76060-5352 76060-5512 76060-5652 76060-5812 76060-4062 76060-4222 76060-4362 76060-4522 76060-4662 76060-4822 76060-5062 76060-5222 76060-5362 76060-5522 76060-5662 76060-5822 UNCONTROLLED COPY 76060-2112 76060-2252 76060-2412 76060-2552 76060-2712 76060-2852 76060-3112 76060-3252 76060-3412 76060-3552 76060-3712 76060-3852 76060-2122 76060-2262 76060-2422 76060-2562 76060-2722 76060-2862 76060-3122 76060-3262 76060-3422 76060-3562 76060-3722 76060-3862 76060-4112 76060-4252 76060-4412 76060-4552 76060-4712 76060-4852 76060-5112 76060-5252 76060-5412 76060-5552 76060-5712 76060-5852 76060-4122 76060-4262 76060-4422 76060-4562 76060-4722 76060-4862 76060-5122 76060-5262 76060-5422 76060-5562 76060-5722 76060-5862 Page 1 of 3 Impact™ Daughtercard Press-In Tool Series No. Guide Style Columns Open 12 76990-0012 76990 Left 12 76990-2012 Right 12 76990-4012 Open 12 170480-1012 170480-3012 170480-3152 170480-3312 Left 12 170480-3452 170480-3612 170480 170480-3752 170480-5012 170480-5152 170480-5312 Right 12 170480-5452 170480-5612 170480-5752 Unguided 12 172104-1012 172104-3012 Left 12 172104-3312 172104 172104-3612 172104-5012 Right 12 172104-5312 172104-5612 76990-0022 76990-2022 76990-4022 170480-1022 170480-3022 170480-3162 170480-3322 170480-3462 170480-3622 170480-3762 170480-5022 170480-5162 170480-5322 170480-5462 170480-5622 170480-5762 172104-1022 172104-3022 172104-3322 172104-3622 172104-5022 172104-5322 172104-5622 5 Pair Assembly Order Number 76990-1012 76990-1022 76990-3012 76990-3022 76990-5012 76990-5022 170480-3052 170480-3212 170480-3352 170480-3512 170480-3652 170480-3812 170480-5052 170480-5212 170480-5352 170480-5512 170480-5652 170480-5812 170480-3062 170480-3222 170480-3362 170480-3522 170480-3662 170480-3822 170480-5062 170480-5222 170480-5362 170480-5522 170480-5662 170480-5822 170480-3112 170480-3252 170480-3412 170480-3552 170480-3712 170480-3852 170480-5112 170480-5252 170480-5412 170480-5552 170480-5712 170480-5852 170480-3122 170480-3262 170480-3422 170480-3562 170480-3722 170480-3862 170480-5122 170480-5262 170480-5422 170480-5562 170480-5722 170480-5862 172104-3112 172104-3412 172104-3712 172104-5112 172104-5412 172104-5712 172104-3122 172104-3422 172104-3722 172104-5122 172104-5422 172104-5722 172104-3212 172104-3512 172104-3812 172104-5212 172104-5512 172104-5812 172104-3222 172104-3522 172104-3822 172104-5222 172104-5522 172104-5822 WITH 62201-95XX RAIL Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Figure 1 Reference: This Press-In Tool is 22.7mm (0.89 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Doc No: ATS-622018735 Revision: D Release Date: 02-20-09 Revision Date: 04-29-16 UNCONTROLLED COPY Page 2 of 3 Impact™ Daughtercard Press-In Tool Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the Daughtercard module(s) into the PCB hole pattern. 2. Place the application tool on top of the Daughtercard module with the back guide surface of the tool against the back of the Daughtercard module. See Figure 2. 3. Using the application tool and an appropriate press, seat the Daughtercard module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. GUIDE SURFACE Figure 2 0.10mm .004 in. MAX. Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622018735 Revision: D Release Date: 02-20-09 Revision Date: 04-29-16 UNCONTROLLED COPY Page 3 of 3