0622018787

Impact™ Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8787 FEATURES Polarized tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ Backplane Signal Module Assembly, 170335 Series, (4-Pair by 8 Column 85 Ohm Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Columns Unguided 8 Left 8 Right 8 Doc No: ATS-622018787 Revision: D 170335-1803 170335-1813 170335-1823 170335-1833 170335-2803 170335-2813 170335-2823 170335-2833 170335-2843 170335-2853 170335-2863 170335-2873 170335-2883 170335-6803 170335-6813 170335-6823 170335-6833 170335-6843 170335-6853 170335-6863 170335-6873 170335-6883 170335-4803 170335-4813 170335-4823 170335-4833 4 Pair 170335 Series Numbers Assembly Order Number 170335-1804 170335-1805 170335-1806 170335-1814 170335-1815 170335-1816 170335-1824 170335-1825 170335-1826 170335-1834 170335-1835 170335-1836 170335-2804 170335-2805 170335-2806 170335-2814 170335-2815 170335-2816 170335-2824 170335-2825 170335-2826 170335-2834 170335-2835 170335-2836 170335-2844 170335-2845 170335-2846 170335-2854 170335-2855 170335-2856 170335-2864 170335-2865 170335-2866 170335-2874 170335-2875 170335-2876 170335-2884 170335-2885 170335-2886 170335-6804 170335-6805 170335-6806 170335-6814 170335-6815 170335-6816 170335-6824 170335-6825 170335-6826 170335-6834 170335-6835 170335-6836 170335-6844 170335-6845 170335-6846 170335-6854 170335-6855 170335-6856 170335-6864 170335-6865 170335-6866 170335-6874 170335-6875 170335-6876 170335-6884 170335-6885 170335-6886 170335-4804 170335-4805 170335-4806 170335-4814 170335-4815 170335-4816 170335-4824 170335-4825 170335-4826 170335-4834 170335-4835 170335-4836 Release Date: 08-02-10 Revision Date: 07-17-14 170335-1807 170335-1817 170335-1827 170335-1837 170335-2807 170335-2817 170335-2827 170335-2837 170335-2847 170335-2857 170335-2867 170335-2877 170335-2887 170335-6807 170335-6817 170335-6827 170335-6837 170335-6847 170335-6857 170335-6867 170335-6877 170335-6887 170335-4807 170335-4817 170335-4827 170335-4837 UNCONTROLLED COPY 170335-1808 170335-1818 170335-1828 170335-1838 170335-2808 170335-2818 170335-2828 170335-2838 170335-2848 170335-2858 170335-2868 170335-2878 170335-2888 170335-6808 170335-6818 170335-6828 170335-6838 170335-6848 170335-6858 170335-6868 170335-6878 170335-6888 170335-4808 170335-4818 170335-4828 170335-4838 Page 1 of 4 Impact™ Backplane Press-In Tool Guide Style Columns Right 8 170335-4843 170335-4853 170335-4863 170335-4873 170335-4883 170335-8803 170335-8813 170335-8823 170335-8833 170335-8843 170335-8853 170335-8863 170335-8873 170335-8883 4 Pair 170335 Series Numbers Assembly Order Number 170335-4844 170335-4845 170335-4846 170335-4854 170335-4855 170335-4856 170335-4864 170335-4865 170335-4866 170335-4874 170335-4875 170335-4876 170335-4884 170335-4885 170335-4886 170335-8804 170335-8805 170335-8806 170335-8814 170335-8815 170335-8816 170335-8824 170335-8825 170335-8826 170335-8834 170335-8835 170335-8836 170335-8844 170335-8845 170335-8846 170335-8854 170335-8855 170335-8856 170335-8864 170335-8865 170335-8866 170335-8874 170335-8875 170335-8876 170335-8884 170335-8885 170335-8886 170335-4847 170335-4857 170335-4867 170335-4877 170335-4887 170335-8807 170335-8817 170335-8827 170335-8837 170335-8847 170335-8857 170335-8867 170335-8877 170335-8887 170335-4848 170335-4858 170335-4868 170335-4878 170335-4888 170335-8808 170335-8818 170335-8828 170335-8838 170335-8848 170335-8858 170335-8868 170335-8878 170335-8888 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 15.1mm (0.59 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. Doc No: ATS-622018787 Revision: D Release Date: 08-02-10 Revision Date: 07-17-14 UNCONTROLLED COPY Page 2 of 4 Impact™ Backplane Press-In Tool When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation PRESS-IN TOOL NOTCH OF THE PRESS-IN TOOL SLOT OF MODULE ASSEMBLY Figure 2 MODULE ASSEMBLY PCB 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on top of the 0.10 MAX. connector housing of the backplane signal module .004 assembly. See Figure 2. 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of Figure 3 the plastic housing and the surface of the PCB. See Figure 3. Doc No: ATS-622018787 Revision: D Release Date: 08-02-10 Revision Date: 07-17-14 UNCONTROLLED COPY Page 3 of 4 Impact™ Backplane Press-In Tool There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622018787 Revision: D Release Date: 08-02-10 Revision Date: 07-17-14 UNCONTROLLED COPY Page 4 of 4