0622018816

Impact™ Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8816 FEATURES Polarized tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ 850Ω Vertical Backplane Signal Module Assembly, (3-Pair by 16 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. 170522 170525 850Ω Guide Style Columns Assembly Order Number Custom 16 170522-0007 170522-0008 Open End 170525-1603 170525-1604 170525-1605 170525-1606 170525-1607 Left End Wall 170525-1613 170525-1614 170525-1615 170525-1616 170525-1617 16 Dual End Wall 170525-1623 170525-1624 170525-1625 170525-1626 170525-1627 Right End Wall 170525-1633 170525-1634 170525-1635 170525-1636 170525-1637 170525-3603 170525-3604 170525-3605 170525-3606 170525-3607 170525-3613 170525-3614 170525-3615 170525-3616 170525-3617 170525-3623 170525-3624 170525-3625 170525-3626 170525-3627 170525-3633 170525-3634 170525-3635 170525-3636 170525-3637 Left Guided 16 170525-3643 170525-3644 170525-3645 170525-3646 170525-3647 170525-3653 170525-3654 170525-3655 170525-3656 170525-3657 170525-3663 170525-3664 170525-3665 170525-3666 170525-3667 170525-3673 170525-3674 170525-3675 170525-3676 170525-3677 170525-3683 170525-3684 170525-3685 170525-3686 170525-3687 170525-7603 170525-7604 170525-7605 170525-7606 170525-7607 170525-7613 170525-7614 170525-7615 170525-7616 170525-7617 170525-7623 170525-7624 170525-7625 170525-7626 170525-7627 170525-7633 170525-7634 170525-7635 170525-7636 170525-7637 170525-7643 170525-7644 170525-7645 170525-7646 170525-7647 Left Guided 16 End Wall 170525-7653 170525-7654 170525-7655 170525-7656 170525-7657 170525-7663 170525-7664 170525-7665 170525-7666 170525-7667 170525-7673 170525-7674 170525-7675 170525-7676 170525-7677 170525-7683 170525-7684 170525-7685 170525-7686 170525-7687 170525-7633 170525-7634 170525-7635 170525-7636 170525-7637 170525-5603 170525-5604 170525-5605 170525-5606 170525-5607 Right Guided 16 170525-5613 170525-5614 170525-5615 170525-5616 170525-5617 170525-5623 170525-5624 170525-5625 170525-5626 170525-5627 170525-5633 170525-5634 170525-5635 170525-5636 170525-5637 Doc No: ATS-622018816 Revision: C Release Date: 07-22-11 Revision Date: 06-20-12 UNCONTROLLED COPY 170525-1608 170525-1618 170525-1628 170525-1638 170525-3608 170525-3618 170525-3628 170525-3638 170525-3648 170525-3658 170525-3668 170525-3678 170525-3688 170525-7608 170525-7618 170525-7628 170525-7638 170525-7648 170525-7658 170525-7668 170525-7678 170525-7688 170525-7638 170525-5608 170525-5618 170525-5628 170525-5638 Page 1 of 3 Impact™ Backplane Press-In Tool Series No. 170525 850Ω Guide Style Right Guided Columns 16 170525-5643 170525-5653 170525-5663 170525-5673 170525-5683 170525-9603 170525-9613 170525-9623 170525-9633 170525-9643 170525-9653 170525-9663 170525-9673 170525-9683 170525-5644 170525-5654 170525-5664 170525-5674 170525-5684 170525-9604 170525-9614 170525-9624 170525-9634 170525-9644 170525-9654 170525-9664 170525-9674 170525-9684 Assembly Order Number 170525-5645 170525-5646 170525-5655 170525-5656 170525-5665 170525-5666 170525-5675 170525-5676 170525-5685 170525-5686 170525-9605 170525-9606 170525-9615 170525-9616 170525-9625 170525-9626 170525-9635 170525-9636 170525-9645 170525-9646 170525-9655 170525-9656 170525-9665 170525-9666 170525-9675 170525-9676 170525-9685 170525-9686 170525-5647 170525-5657 170525-5667 170525-5677 170525-5687 170525-9607 170525-9617 170525-9627 170525-9637 170525-9647 170525-9657 170525-9667 170525-9677 170525-9687 170525-5648 170525-5658 170525-5668 170525-5678 170525-5688 170525-9608 170525-9618 170525-9628 170525-9638 170525-9648 170525-9658 170525-9668 170525-9678 170525-9688 ALONE Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. Tool Installation WITH 62201-95XX RAIL Figure 1 The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 30.3mm (1.19 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No: ATS-622018816 Revision: C Release Date: 07-22-11 Revision Date: 06-20-12 UNCONTROLLED COPY Page 2 of 3 Impact™ Backplane Press-In Tool Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm PRESS-IN NOTCHES (0.75 in). TOOL OF THE 5. For statistical purposes, automatic PRESS-IN collection of force and distance data. TOOL Tool Operation 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. SLOTS OF MODULE ASSEMBLY MODULE ASSEMBLY Figure 2 PCB 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on top of the connector housing of the backplane signal module assembly. See Figure 2. 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (0.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. _0.10mm MAX. .004 in. Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622018816 Revision: C Release Date: 07-22-11 Revision Date: 06-20-12 UNCONTROLLED COPY Page 3 of 3