0622018819

Press-In Tool for EdgeLine™ ESP EdgeLine™ ESP Press-Tool Application Tooling Specification Sheet Order No. 62201-8819 FEATURES Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. Use tool 62100-6800 for removing connectors SCOPE Products: EdgeLine™ ESP 54 Circuit Assemblies, 0.8mm Pitch for 0.062"PCB 76861 Series. See Product List below for specific application tools. Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. 76861-0012 Assembly Order Number 76861-0013 76861-1120 76861-1130 Tool Restrictions Description EdgeLine™ ESP 54 Circuit MODULE KEEP-OUT ZONE CLEAR OF OTHER COMPONENTS (ALL AROUND) The tooling arrangement in this removal tool is determined by the module and component placement on the PCB. There is a “Keep-Out Zone” that needs to be clear of the other components when using some of the tool arrangements. See Figure 2. For more information see Molex drawing number SD-76861-120. PCB Figure 2 5.0mm Minimum ALL AROUND Doc No: ATS-622018819 Revision: B Release Date: 06-13-12 Revision Date: 07-16-12 UNCONTROLLED COPY Page 1 of 3 Press-In Tool for EdgeLine™ ESP WITH 62201-95XX TOOLING HOLDER Tool Setup The insertion tool can be mounted in a 62201-95XX tool holder rail (ordered separately). See Figure 2. INSERTION TOOL The 62201-95XX rail is available to accommodate this press-in tool: WITHOUT TOOLING HOLDER INSERTION TOOL Figure 2 EDGELINE ESP ASSEMBLY EDGELINE ESP ASSEMBLY Tooling Holder Part Number Tooling Holder Overall Length 62201-9502 72mm (2.83 in) Reference: This tool Press-In Tool is 39.3mm (1.55 in.) long. Printed Circuit Board (PCB) Support The EdgeLine™ connector requires significant insertion force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins and guide connector pegs as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005in) per second. 3. Press stroke control to within 0.25mm (0.010in). 4. Total press stroke must be at least 19mm (0.75in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018819 Revision: B Release Date: 06-13-12 Revision Date: 07-16-12 UNCONTROLLED COPY Page 2 of 3 Press-In Tool for EdgeLine™ ESP Tool Operation 1. Carefully insert, by hand, the connector into the PCB hole pattern. 2. Place the insertion tool on top of power connector. The two side guide surfaces of the tool should be in line with the side walls of the connector. See Figure 3. 3. Using the insertion tool and an appropriate press, seat the power connector until the bottom of the plastic housing and the surface of the PCB is flush as shown below. TOOL HOLDER IN PRESS TOOL HOLDER IN PRESS INSERTION TOOL INSERTION TOOL EDGELINE ESP ASSEMBLY EDGELINE ESP ASSEMBLY PCB PCB Figure 3 CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622018819 Revision: B Release Date: 06-13-12 Revision Date: 07-16-12 UNCONTROLLED COPY Page 3 of 3