0622018824

Impact™ 85 Ohm Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8824 FEATURES Polarized tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ 85 Ohm Backplane Assembly, 170475 Series, (5-Pair by 16 Column 85 Ohm Assemblies) See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Open Wall Dual End Left End Right End Columns 16 16 16 16 Left Guided 16 Right Guided 16 Doc No: ATS-622018804 Revision: A 170475-1603 170475-1623 170475-1613 170475-1633 170475-3603 170475-3613 170475-3623 170475-3633 170475-3643 170475-3653 170475-3663 170475-3673 170475-3683 170475-7603 170475-7613 170475-7623 170475-7633 170475-7643 170475-7653 170475-7663 170475-7673 170475-7683 170475-5603 170475-5613 170475-5623 170475-5633 170475 Series Numbers Assembly Order Number 170475-1604 170475-1605 170475-1606 170475-1624 170475-1625 170475-1626 170475-1614 170475-1615 170475-1616 170475-1634 170475-1635 170475-1636 170475-3604 170475-3605 170475-3606 170475-3614 170475-3615 170475-3616 170475-3624 170475-3625 170475-3626 170475-3634 170475-3635 170475-3636 170475-3644 170475-3645 170475-3646 170475-3654 170475-3655 170475-3656 170475-3664 170475-3665 170475-3666 170475-3674 170475-3675 170475-3676 170475-3684 170475-3685 170475-3686 170475-7604 170475-7605 170475-7606 170475-7614 170475-7615 170475-7616 170475-7624 170475-7625 170475-7626 170475-7634 170475-7635 170475-7636 170475-7644 170475-7645 170475-7646 170475-7654 170475-7655 170475-7656 170475-7664 170475-7665 170475-7666 170475-7674 170475-7675 170475-7676 170475-7684 170475-7685 170475-7686 170475-5604 170475-5605 170475-5606 170475-5614 170475-5615 170475-5616 170475-5624 170475-5625 170475-5626 170475-5634 170475-5635 170475-5636 Release Date: 11-15-13 Revision Date: 11-15-13 170475-1607 170475-1627 170475-1617 170475-1637 170475-3607 170475-3617 170475-3627 170475-3637 170475-3647 170475-3657 170475-3667 170475-3677 170475-3687 170475-7607 170475-7617 170475-7627 170475-7637 170475-7647 170475-7657 170475-7667 170475-7677 170475-7687 170475-5607 170475-5617 170475-5627 170475-5637 UNCONTROLLED COPY 170475-1608 170475-1628 170475-1618 170475-1638 170475-3608 170475-3618 170475-3628 170475-3638 170475-3648 170475-3658 170475-3668 170475-3678 170475-3688 170475-7608 170475-7618 170475-7628 170475-7638 170475-7648 170475-7658 170475-7668 170475-7678 170475-7688 170475-5608 170475-5618 170475-5628 170475-5638 Page 1 of 3 Impact™ 85 Ohm Backplane Press-In Tool Guide Style Columns Right Guided 16 170475-5643 170475-5653 170475-5663 170475-5673 170475-5683 170475-9603 170475-9613 170475-9623 170475-9633 170475-9643 170475-9653 170475-9663 170475-9673 170475-9683 170475 Series Numbers Assembly Order Number 170475-5644 170475-5645 170475-5646 170475-5654 170475-5655 170475-5656 170475-5664 170475-5665 170475-5666 170475-5674 170475-5675 170475-5676 170475-5684 170475-5685 170475-5686 170475-9604 170475-9605 170475-9606 170475-9614 170475-9615 170475-9616 170475-9624 170475-9625 170475-9626 170475-9634 170475-9635 170475-9636 170475-9644 170475-9645 170475-9646 170475-9654 170475-9655 170475-9656 170475-9664 170475-9665 170475-9666 170475-9674 170475-9675 170475-9676 170475-9684 170475-9685 170475-9686 170475-5647 170475-5657 170475-5667 170475-5677 170475-5687 170475-9607 170475-9617 170475-9627 170475-9637 170475-9647 170475-9657 170475-9667 170475-9677 170475-9687 170475-5648 170475-5658 170475-5668 170475-5678 170475-5688 170475-9608 170475-9618 170475-9628 170475-9638 170475-9648 170475-9658 170475-9668 170475-9678 170475-9688 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 30.3mm (1.19 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. Doc No: ATS-622018804 Revision: A Release Date: 11-15-13 Revision Date: 11-15-13 UNCONTROLLED COPY Page 2 of 3 Impact™ 85 Ohm Backplane Press-In Tool When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be PRESS-IN regulated as low as 0.13mm NOTCHES OF TOOL (0.005 in) per second. PRESS-IN 3. Press stroke control to within TOOL 0.25mm (0.010 in). MODULE 4. Total press stroke must be at ASSEMBLY least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation Figure 2 SLOTS OF MODULE ASSEMBLY PCB 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on top of the connector housing of the backplane signal module assembly. See Figure 2. _0.10 MAX. .004 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No: ATS-622018804 Revision: A Release Date: 11-15-13 Revision Date: 11-15-13 UNCONTROLLED COPY Page 3 of 3