0622018839

Impact Daughtercard Press-In Tool Impact Daughtercard Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8839 FEATURES Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: Impact Daughtercard 85 Ohm Assembly (4-Pair by 12 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. 76495 Guide Style Columns Unguided 12 Open 12 Left 12 Right 12 170340 Doc No: ATS-622018839 Revision: B Assembly Order Number 76495-1203 76495-1213 76495-1223 76495-1233 170340-1012 170340-3012 170340-3152 170340-3312 170340-3452 170340-3612 170340-3752 170340-5012 170340-5152 170340-5312 170340-5452 170340-5612 170340-5752 76495-1204 76495-1214 76495-1224 76495-1234 170340-1022 170340-3022 170340-3162 170340-3322 170340-3462 170340-3622 170340-3762 170340-5022 170340-5162 170340-5322 170340-5462 170340-5622 170340-5762 Release Date: 06-25-12 Revision Date: 10-06-17 76495-1205 76495-1215 76495-1225 76495-1235 76495-1206 76495-1216 76495-1226 76495-1236 76495-1207 76495-1217 76495-1227 76495-1237 76495-1208 76495-1218 76495-1228 76495-1238 170340-3052 170340-3212 170340-3352 170340-3512 170340-3652 170340-3812 170340-5052 170340-5212 170340-5352 170340-5512 170340-5652 170340-5812 170340-3062 170340-3222 170340-3362 170340-3522 170340-3662 170340-3822 170340-5062 170340-5222 170340-5362 170340-5522 170340-5662 170340-5822 170340-3112 170340-3252 170340-3412 170340-3552 170340-3712 170340-3852 170340-5112 170340-5252 170340-5412 170340-5552 170340-5712 170340-5852 170340-3122 170340-3262 170340-3422 170340-3562 170340-3722 170340-3862 170340-5122 170340-5262 170340-5422 170340-5562 170340-5722 170340-5862 UNCONTROLLED COPY Page 1 of 3 Impact Daughtercard Press-In Tool WITH 62201-95XX RAIL Tool Setup Depending on the number of connectors to be installed or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE Tool Installation Figure 1 The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In tool is 26.46mm (1.04 in.) long. Printed Circuit Board (PCB) Support The Impact connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plates. Customers must furnish their own support plates. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact connectors, but to assure consistent connector installation, Molex recommends the following press criteria: 1. Presses should have the capability to detect force variations as low as 4.5kg (10 lb.) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control should be within 0.25mm (0.010 in). 4. The total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, presses should automatically collect force and distance data. Doc No: ATS-622018839 Revision: B Release Date: 06-25-12 Revision Date: 10-06-17 UNCONTROLLED COPY Page 2 of 3 Impact Daughtercard Press-In Tool Tool Operation GUIDE SURFACE 1. By hand, carefully insert the Daughtercard module(s) into the PCB hole pattern. 2. Place the application tool on top of the Daughtercard module with the back guide surface of the tool against the back of the Daughtercard module. See Figure 2. 3. Using the application tool and an appropriate press, seat the Daughtercard module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. Figure 2 0.10 .004 MAXIMUM Figure 3 There should be no broken standoffs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-622018839 Revision: B Release Date: 06-25-12 Revision Date: 10-06-17 UNCONTROLLED COPY Page 3 of 3