0622018844

Impact™ 85 Ohm Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8844 FEATURES Polarized tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ 85 Ohm Backplane Assembly, 171065 Series, (2-Pair by 10 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Columns Left Guided 10 Right Guided 10 171065-3103 171065-7103 171065-5103 171065-9103 171065 Series Numbers Assembly Order Number 171065-3104 171065-3105 171065-3106 171065-7104 171065-7105 171065-7106 171065-5104 171065-5105 171065-5106 171065-9104 171065-9105 171065-9106 171065-3107 171065-7107 171065-5107 171065-9107 171065-3108 171065-7108 171065-5108 171065-9108 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Doc No: ATS-622018844 Revision: A Release Date: 04-16-12 Revision Date: 04-16-12 UNCONTROLLED COPY Page 1 of 3 Impact™ 85 Ohm Backplane Press-In Tool Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: The 62201-8813 Press-In Tool is 17.84mm (0.70 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018844 Revision: A PRESS-IN TOOL NOTCH OF PRESS-IN TOOL MODULE ASSEMBLY SLOT OF MODULE ASSEMBLY Release Date: 04-16-12 Revision Date: 04-16-12 Figure 2 UNCONTROLLED COPY PCB Page 2 of 3 Impact™ 85 Ohm Backplane Press-In Tool Tool Operation 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB _0.10 MAX. layout. .004 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on top of the connector housing of the backplane signal module assembly. See Figure 2. Figure 3 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No: ATS-622018844 Revision: A Release Date: 04-16-12 Revision Date: 04-16-12 UNCONTROLLED COPY Page 3 of 3