0622018893

Impact™ Daughtercard Press-In Tool Impact™ Daughtercard Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8893 FEATURES Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: Impact™ Daughtercard Signal Module Assembly and Daughtercard Orthogonal Assembly, (5-Pair by 8 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Guide Style Columns Unguided 8 170480-1008 170480-3008 170480-3158 170480-3308 Left 8 170480-3458 170480-3608 170480-3758 170480 170480-5008 170480-5158 170480-5308 Right 8 170480-5458 170480-5608 170480-5758 Doc No: ATS-622018893 Revision: A 5 Pair Assembly Order Number 170480-1038 170480-3038 170480-3168 170480-3338 170480-3468 170480-3638 170480-3768 170480-5038 170480-5168 170480-5338 170480-5468 170480-5638 170480-5768 Release Date: 12-14-16 Revision Date: 12-14-16 170480-3058 170480-3208 170480-3358 170480-3508 170480-3658 170480-3808 170480-5058 170480-5208 170480-5358 170480-5508 170480-5658 170480-5808 170480-3068 170480-3238 170480-3368 170480-3538 170480-3668 170480-3838 170480-5068 170480-5238 170480-5368 170480-5538 170480-5668 170480-5838 UNCONTROLLED COPY 170480-3108 170480-3258 170480-3408 170480-3558 170480-3708 170480-3858 170480-5108 170480-5258 170480-5408 170480-5558 170480-5708 170480-5858 170480-3138 170480-3268 170480-3438 170480-3568 170480-3738 170480-3868 170480-5138 170480-5268 170480-5438 170480-5568 170480-5738 170480-5868 Page 1 of 3 Impact™ Daughtercard Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. WITH 62201-95XX RAIL ALONE PRESS-IN TOOL ASSEMBLY Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number 62201-9501 62201-9502 62201-9503 62201-9504 62201-9509 62201-9511 Rail Overall Length 24mm (0.94 in) 72mm (2.83 in) 156mm (6.14 in) 216mm (8.50 in) 254mm (08.0 in) 305mm (12.0 in) Reference: This Press-In Tool is 15mm (0.59 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (08 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.008 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018893 Revision: A Release Date: 12-14-16 Revision Date: 12-14-16 UNCONTROLLED COPY Page 2 of 3 Impact™ Daughtercard Press-In Tool Tool Operation GUIDE SURFACE 1. Carefully insert, by hand, the Daughtercard module(s) into the PCB hole pattern. 2. Place the application tool on top of the Daughtercard module with the back guide surface of the tool against the back of the Daughtercard module. See Figure 2. 3. Using the application tool and an appropriate press, seat the Daughtercard module until there is less than 0.1mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.1mm .004 in. Figure 2 Maximum There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information Application Tooling Support 2200 Wellington Court Lisle, IL 60532 USA Phone: +1-402-458-TOOL (8665) E-mail: applicationtooling@molex.com Visit our Website at www.molex.com/applicationtooling Doc No: ATS-622018893 Revision: A Release Date: 12-14-16 Revision Date: 12-14-16 UNCONTROLLED COPY Page 3 of 3