0622018930

Impel Insertion Tool Impel Backplane Signal Contact Insertion Tool Application Tooling Specification Sheet Order No. 62201-8930 FEATURES The Impel Insertion Tool is used for replacing a damaged signal contact on the Molex Impel terminal backplane header assemblies that is mounted onto a printed circuit board (PCB). Refer to Ats-622018940 to replace a damaged ground shield SCOPE Products: Impel Backplane Header Assemblies. See Product List below for specific part numbers Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to be used with. Updates to this list are available on www.molex.com. Series No. 171325 171325-1604 171325-1605 171335 171335-1804 171335-1804 171395-1104 171395-1105 171395-3104 171395-3105 171395-3124 171395-3125 171395-3144 171395-3145 171395-3164 171395-3165 171395-3184 171395-3185 171395-3614 171395-3615 171395-3634 171395-3635 171395-3654 171395-3655 171395 171395-3674 171395-3675 171395-5104 171395-5105 171395-5124 171395-5125 171395-5144 171395-5145 171395-5164 171395-5165 171395-5184 171395-5185 171395-5614 171395-5615 171395-5634 171395-5635 171395-5654 171395-5655 171395-5674 171395-5675 Backplane Header Assembly Order No. 171395-1107 171395-3107 171395-3127 171395-3147 171395-3167 171395-3187 171395-3617 171395-3637 171395-3657 171395-3677 171395-5107 171395-5127 171395-5147 171395-5167 171395-5187 171395-5617 171395-5637 171395-5657 171395-5677 171395-1108 171395-3108 171395-3128 171395-3148 171395-3168 171395-3188 171395-3618 171395-3638 171395-3658 171395-3678 171395-5108 171395-5128 171395-5148 171395-5168 171395-5188 171395-5618 171395-5638 171395-5658 171395-5678 171395-1604 171395-3114 171395-3134 171395-3154 171395-3174 171395-3604 171395-3624 171395-3644 171395-3664 171395-3684 171395-5114 171395-5134 171395-5154 171395-5174 171395-5604 171395-5624 171395-5644 171395-5664 171395-5684 171395-1605 171395-3115 171395-3135 171395-3155 171395-3175 171395-3605 171395-3625 171395-3645 171395-3665 171395-3685 171395-5115 171395-5135 171395-5155 171395-5175 171395-5605 171395-5625 171395-5645 171395-5665 171395-5685 171395-1607 171395-3117 171395-3137 171395-3157 171395-3177 171395-3607 171395-3627 171395-3647 171395-3667 171395-3687 171395-5117 171395-5137 171395-5157 171395-5177 171395-5607 171395-5627 171395-5647 171395-5667 171395-5687 171395-1608 171395-3118 171395-3138 171395-3158 171395-3178 171395-3608 171395-3628 171395-3648 171395-3668 171395-3688 171395-5118 171395-5138 171395-5158 171395-5178 171395-5608 171395-5628 171395-5648 171395-5668 171395-5688 OPERATION Inspect the Signal Module and PCB. Make sure that the damaged signal contact has been completely removed. Doc No: ATS-622018930 Revision: B Release Date: 09-07-12 Revision Date: 10-05-12 UNCONTROLLED COPY Page 1 of 3 Impel Insertion Tool INSERTION TOOL Signal Contact Replacement TERMINAL 1. Place the signal contact at the tip of the insertion tool CLAMP and slide the contact so it rests underneath the terminal clamp. 2. The signal contact will be guided using the groove located on the insertion tool and should be pushed all the way underneath the terminal clamp. 3. The signal contact is completely seated in the insertion tool when, the contacts shoulder is resting Figure 1 against the insertion tool tip and can no longer be moved up. See Figure 1. 4. Make sure the signal contact is in the correct SIGNAL CONTACTS SHOULDER IS orientation. Check the column where the repair CONTACT FLUSH AGAINST TOOL TIP signal contact is being replaced and compare the column to the contact signal on the insertion tool. The two should be the same. The adjacent column is oriented in the opposite direction. See Figure 2. 5. Line-up the pins tip on the signal contact, with the hole INSERTION in the signal module and push the pin tip with the TOOL GROUND insertion tool through the housing and the PCB. SHIELD 6. There is a clearance groove on the opposite side of the tool. When inserting the signal contact, make sure the tip of the tool is inside the sidewalls of the ground shield. REPLACED 7. Continue pushing the signal contact until the insertion CONTACT SIGNAL tool and terminal shoulder are seated securely to the inside housing surface. See Figure 3. 8. Pull the insertion tool straight up and remove. Check the final seating of the signal contact, the terminal shoulder should be seated flush with inside surface on PCB housing. Figure 3 Figure 2 INSERTION TOOL INSERTION TOOL FLUSH WITH HOUSING CONTACT POSITIONED IN THE GROOVE OF THE INSERTION TOOL HOUSING GROUND SHIELD Doc No: ATS-622018930 Revision: B Release Date: 09-07-12 Revision Date: 10-05-12 UNCONTROLLED COPY Page 2 of 3 Impel Insertion Tool Molex does not offer repair parts for Insertion Tools due to the inexpensive nature of the tool. CAUTION: To prevent injury, wear eye protection when using this tool. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622018930 Revision: B Release Date: 09-07-12 Revision Date: 10-05-12 UNCONTROLLED COPY Page 3 of 3