0622018952

IMPEL Backplane Press-In Tool IMPEL Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8952 FEATURES    Polarized tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: IMPEL (1.9mm pitch) Backplane Assembly, (4-Pair by 10 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Guide Style Columns Unguided 10 Left Guided 10 Right Guided 10 171315 Doc No: ATS-622018952 Revision: A Assembly Order Number 171315-1104 171315-1117 171315-1134 171315-3104 171315-3117 171315-3134 171315-3147 171315-3164 171315-3177 171315-7104 171315-7117 171315-7134 171315-7147 171315-7164 171315-7177 171315-5104 171315-5117 171315-5134 171315-5147 171315-5164 171315-5177 171315-9104 171315-9117 171315-9134 171315-9147 171315-9164 171315-9177 171315-1105 171315-1118 171315-1135 171315-3105 171315-3118 171315-3135 171315-3148 171315-3165 171315-3178 171315-7105 171315-7118 171315-7135 171315-7148 171315-7165 171315-7178 171315-5105 171315-5118 171315-5135 171315-5148 171315-5165 171315-5178 171315-9105 171315-9118 171315-9135 171315-9148 171315-9165 171315-9178 Release Date: 04-15-15 Revision Date: 04-15-15 171315-1107 171315-1124 171315-1137 171315-3107 171315-3124 171315-3137 171315-3154 171315-3167 171315-3184 171315-7107 171315-7124 171315-7137 171315-7154 171315-7167 171315-7184 171315-5107 171315-5124 171315-5137 171315-5154 171315-5167 171315-5184 171315-9107 171315-9124 171315-9137 171315-9154 171315-9167 171315-9184 171315-1108 171315-1125 171315-1138 171315-3108 171315-3125 171315-1338 171315-3155 171315-3168 171315-3185 171315-7108 171315-7125 171315-7138 171315-7155 171315-7168 171315-7185 171315-5108 171315-5125 171315-5138 171315-5155 171315-5168 171315-5185 171315-9108 171315-9125 171315-9138 171315-9155 171315-9168 171315-9185 171315-1114 171315-1115 171315-1127 171315-1128 171315-3114 171315-3127 171315-3144 171315-3157 171315-3174 171315-3187 171315-7114 171315-7127 171315-7144 171315-7157 171315-7174 171315-7187 171315-5114 171315-5127 171315-5144 171315-5157 171315-5174 171315-5187 171315-9114 171315-9127 171315-9144 171315-9157 171315-9174 171315-9187 UNCONTROLLED COPY 171315-3115 171315-3128 171315-3145 171315-3158 171315-3175 171315-3188 171315-7115 171315-7128 171315-7145 171315-7158 171315-7175 171315-7188 171315-5115 171315-5128 171315-5145 171315-5158 171315-5175 171315-5188 171315-9115 171315-9128 171315-9145 171315-9158 171315-9175 171315-9188 Page 1 of 3 IMPEL Backplane Press-In Tool ALONE Tool Setup WITH 62201-95XX RAIL Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Figure 1 Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 19.70mm (0.78 in.) long. Printed Circuit Board (PCB) Support The IMPEL connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install IMPEL connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018952 Revision: A Release Date: 04-15-15 Revision Date: 04-15-15 UNCONTROLLED COPY Page 2 of 3 IMPEL Backplane Press-In Tool Tool Operation PRESS-IN 1. Insert by hand the backplane signal TOOL NOTCH OF module assembly (s) carefully into PRESS-IN MODULE the PCB hole pattern. Make sure TOOL ASSEMBLY the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on top of the connector housing of the backplane signal SLOT OF Figure 2 module assembly. See Figure 2. MODULE ASSEMBLY PCB 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. _0.10 MAX. .004 Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622018952 Revision: A Release Date: 04-15-15 Revision Date: 04-15-15 UNCONTROLLED COPY Page 3 of 3