0622018979

Impact™ RAM Press-In Tool Impact™ RAM Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62201-8979 FEATURES    Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: Impact™ 100 Ohm RAM Signal Module Assembly, (2-Pair by 12 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Guide Style Columns 76450 170470 Open 12 Left 12 Dual 12 Right 12 Left Guided 12 Right Guided 12 Open Left Dual Right 12 12 12 12 Left Guided 12 Right Guided 12 Doc No: ATS-622018979 Revision: B 76450-0204 76450-1207 76450-0214 76450-1217 76450-0224 76450-1227 76450-0234 76450-1237 76450-2204 76450-3207 76450-7204 76450-4204 76450-5207 76450-9204 170470-1204 170470-1214 170470-1224 170470-1234 170470-3204 170470-7204 170470-5204 170470-9204 76450-0205 76450-1208 76450-0215 76450-1218 76450-0225 76450-1228 76450-0235 76450-1238 76450-2205 76450-3208 76450-7205 76450-4205 76450-5208 76450-9205 170470-1205 170470-1215 170470-1225 170470-1235 170470-3205 170470-7205 170470-5205 170470-9205 Release Date: 11-07-13 Revision Date: 03-21-16 Assembly Order Number 76450-0207 76450-0208 76450-1204 76450-1205 76450-0217 76450-0218 76450-1214 76450-1215 76450-0227 76450-0228 76450-1224 76450-1225 76450-0237 76450-0238 76450-1234 76450-1235 76450-2207 76450-6204 76450-7207 76450-4207 76450-8204 76450-9207 170470-1207 170470-1217 170470-1227 170470-1237 170470-3207 170470-7207 170470-5207 170470-9207 76450-2208 76450-6205 76450-7208 76450-4208 76450-8205 76450-9208 170470-1208 170470-1218 170470-1228 170470-1238 170470-3208 170470-7208 170470-5208 170470-9208 UNCONTROLLED COPY 76450-3204 76450-3205 76450-6207 76450-6208 76450-5204 76450-5205 76450-8207 76450-8208 Page 1 of 3 Impact™ RAM Press-In Tool WITH 62201-95XX RAIL Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 22.7mm (0.89 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622018979 Revision: B Release Date: 11-07-13 Revision Date: 03-21-16 UNCONTROLLED COPY Page 2 of 3 Impact™ RAM Press-In Tool Tool Operation 1. Carefully insert, by hand, the Daughtercard module(s) into the PCB hole pattern. 2. Place the application tool on top of the Daughtercard module with the back guide surface of the tool against the back of the Daughtercard module. See Figure 2. 3. Using the application tool and an appropriate press, seat the Daughtercard module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. GUIDE SURFACE Figure 2 0.10mm .004 in. MAX. Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Website at http://www.molex.com Doc No: ATS-622018979 Revision: B Release Date: 11-07-13 Revision Date: 03-21-16 UNCONTROLLED COPY Page 3 of 3