0622020222

HS Dock™ Receptacle Press-In Tool HS Dock™ Receptacle Press-In Tool Application Tooling Specification Sheet Order No. 62202-0222 FEATURES Designed to provide proper support to receptacle connectors during press-in operation This tool module may be used to press in (1) one connector or is stackable in a Molex tool holder system to press in multiple connectors at one time May be used as a stand-alone tool or mounted in an optional tooling holder with other Molex press-in tools. SCOPE Products: 1.20mm by 3.50mm Pitch HS Dock+ and Plateau HS Dock™ Receptacle, Right Angle, 144 Circuits. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Circuit Size 75019 144 74149 144 Assembly Order Number 75019-0015 75019-0016 75019-0306 75019-7024 75019-7215 75019-7216 75019-7315 75019-7316 74149-1001 74149-1101 74149-3001 74149-3101 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. ALONE Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) WITH 62201-95XX RAIL PRESS-IN TOOL Figure 1 Reference: This Press-In Tool is 100.0mm (3.94 in.) long. Doc No: ATS-622020222 Revision: C Release Date: 01-21-09 Revision Date: 10-04-13 UNCONTROLLED COPY Page 1 of 3 HS Dock™ Receptacle Press-In Tool Printed Circuit Board (PCB) Support The HS Dock™ connectors require a significant amount of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install HS Dock™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lbs.) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the connector assembly into the PCB hole pattern. 2. Place the press-in tool on top of the connector assembly with the back guide surface of the tool against the back of the connector assembly. See Figure 2. GUIDE SURFACE CONNECTOR ASSEMBLY CONNECTOR ASSEMBLY PCB Doc No: ATS-622020222 Revision: C PRESS-IN TOOL Release Date: 01-21-09 Revision Date: 10-04-13 Figure 2 PCB UNCONTROLLED COPY Page 2 of 3 HS Dock™ Receptacle Press-In Tool 3. Using the application tool and an appropriate press, seat the connector assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. CONNECTOR ASSEMBLY 0.10mm (.004”) Maximum Figure 3 PCB CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622020222 Revision: C Release Date: 01-21-09 Revision Date: 10-04-13 UNCONTROLLED COPY Page 3 of 3