0622020232

Plateau HS Dock™ Press-In Tool Plateau HS Dock™ Application Tooling Specification Press-In Tool Order No. 62202-0232 FEATURES

Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: Plateau HS Dock™ Interposer Assembly, 75126 series Assemblies (144 Circuits). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. 75126 Assembly Order Number 75126-1003 75126-2001 WITH 62201-95XX RAIL Tool Setup This tool is designed to press a 144 circuit HS Dock™ Interposer Assembly onto a Printed Circuit Board. This tool can be used alone or with a 62201-95XX rail (ordered separately). See Figure 1. PRESS IN-TOOL INTERPOSER ASSEMBLY PC BOARD Figure 1 Doc No: ATS-622020232 Revision: C Release Date: 11-15-02 Revision Date: 07-23-08 UNCONTROLLED COPY Page 1 of 3 Plateau HS Dock™ Press-In Tool Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: The 62202-0232- Press-In Tool is 110.0mm (4.33 in.) long. Printed Circuit Board (PCB) Support The HS Dock™ Interposer Assembly connector requires a specific minimum force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install the HS Dock™ Interposer Assembly, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622020232 Revision: C Release Date: 11-15-02 Revision Date: 07-23-08 UNCONTROLLED COPY Page 2 of 3 Plateau HS Dock™ Press-In Tool Tool Operation TOOL HOLDER 1. Carefully insert, by hand, the Interposer Assembly into the printed circuit board hole pattern. PRESS-IN-TOOL PEGS 2. The Press-In-Tool is then located on the assembly by aligning the pilot holes in the press-in-tool with the ALIGN HOLES IN pegs that protrude through the upper THE PRESS-IN-TOOL circuit board on the interposer WITH THE PEGS assembly. See Figure 2. ON THE INTERPOSER 3. Using the press-in-tool and an ASSEMBLY appropriate press, seat the Interposer Assembly until there is less than 0.25mm (0.01 in) clearance between Figure 2 the bottom of the plastic housing and the surface of the printed circuit board. PCB 4. A support fixture, placed below the printed circuit board, is highly recommended due to the high forces required to press in the interposer assembly. This support would require clearance holes for protruding pins if the board thickness is less than the pin length. A press stop to control the insertion stroke is also recommended. CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622020232 Revision: C Release Date: 11-15-02 Revision Date: 07-23-08 UNCONTROLLED COPY Page 3 of 3