0622020260

HS Dock™ Plug Extractor Kit HS Dock™ Plug Extractor Kit Application Tooling Specification Sheet Order No. 62202-0260 FEATURES This tool is designed for the removal of wafers from an HS Dock™ plug connector assembled to a printed circuit board. SCOPE Products: 1.20mm by 3.50mm Pitch HS Dock+ and Plateau HS Dock™ Plug, Right Angle, 144 Circuits. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Circuit Size 75018 144 74148 144 75018-0021 75018-4021 75018-6030 75018-7322 74148-1001 75018-0022 75018-4022 75018-6031 75018-7323 74148-1101 Assembly Order Number 75018-0023 75018-0030 75018-0031 75018-2021 75018-2022 75018-2023 75018-4023 75018-0303 75018-4030 75018-6021 75018-6022 75018-6023 75018-7023 75018-7030 75018-7221 75018-7022 75018-0306 75018-7321 74148-3001 74148-3101 74148-0001 Tool Operation 1. Place the Upper Housing Puller over the connector, ensuring the two tabs are behind both ends of the shroud and the support legs are aligned over the front edge of the PCB. See Figure 1. UPPER HOUSING PULLER Figure 1 CONNECTOR Doc No: ATS-622020260 Revision: B Release Date: 08-27-03 Revision Date: 10-08-13 UNCONTROLLED COPY Page 1 of 3 HS Dock™ Plug Extractor Kit 2. Rotate the thumbscrew clockwise so the upper housing will be pulled away from the connector. After the housing is loose, rotate the thumbscrew counterclockwise to remove the Upper Housing Puller and finish removing (by hand) the upper housing from the connector. See Figure 2. CONNECTOR UPPER HOUSING Figure 2 3. Press down on the front of the retention clip by hand or use a small, piece of flat stock. It will become loose enough to remove it by hand. See Figure 3. 4. Rotate the thumbscrew of the Wafer Extractor counter-clockwise to open the tool. Slide the tool over the first wafer by capturing the tips of the wafer in the three corresponding pockets, (these pockets will hook under the wafer being removed). This will align the support legs over two adjacent wafers and the lower housing. See Figure 4. RETENTION CLIP THUMBSCREW WAFER EXTRACTOR POCKETS Figure 3 Figure 4 5. Rotate the thumbscrew clockwise to pull the wafer from the PCB. When an audible “click” is heard, this indicated the wafer has been extracted. Discard the extracted wafer. See Figure 5. THUMBSCREW WAFER Figure 5 Doc No: ATS-622020260 Revision: B Release Date: 08-27-03 Revision Date: 10-08-13 UNCONTROLLED COPY Page 2 of 3 HS Dock™ Plug Extractor Kit 6. Load the new wafer in the empty cavity of the lower housing. 7. Align the wafer tips to the edge of the compression pad on the Wafer Press. Make sure the plunger of the press is approximately in the center so the wafer will be engaged. Pull down the toggle clamp until the wafer is completely seated. See Figure 6. RETENTION CLIP ALIGNMENT HOLES TOGGLE CLAMP UPPER HOUSING WAFER Figure 6 Figure 7 COMPRESSION PAD 8. Install the retention clip to the lower housing by aligning the holes in the stiffener to the bosses in the lower UPPER HOUSING/ housing. While holding the stiffener in place, slide RETENTION CLIP PRESS the upper housing on until it just starts to engage the stiffener. See Figure 7. Figure 8 9. Place the Upper Housing/Retention Clip Press over the connector ensuring the moveable bar is in front of the connector. Rotate the two thumbscrews counterclockwise until resistance is felt with both thumbscrews. Now the moveable bar is aligned with the upper housing. Continue rotating the thumbscrews simultaneously until they stop. See Figure 8. 10. To open the tool, rotate thumbscrews clockwise until they stop. Remove the clip press from the connector. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622020260 Revision: B Release Date: 08-27-03 Revision Date: 10-08-13 UNCONTROLLED COPY Page 3 of 3