0622020290

HS Dock™ Plug Extractor Kit HS Dock™ Plug Extractor Kit Application Tooling Specification Sheet Order No. 62202-0290 FEATURES This tool is designed for the removal of wafers from an HS Dock™ plug connector assembled to a printed circuit board. SCOPE Products: 1.20mm by 3.50mm Pitch HS Dock+ and Plateau HS Dock™ Plug, Right Angle, 108 Circuits. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Circuit Size 75019 108 74149 108 Assembly Order Number 75019-0013 75019-0017 75019-0019 75019-0021 75019-0302 75019-0304 75019-7013 75019-7017 75019-7021 75019-7113 75019-7213 75019-7217 75019-7221 75019-7313 75019-7317 74149-1002 74149-1102 74149-2002 74149-3002 74149-3102 74149-4002 74149-4102 74149-5002 74149-5102 Tool Operation 1. Place the Upper Housing Puller over the connector, ensuring the two tabs are behind both ends of the shroud and the support legs are aligned over the front edge of the PCB. See Figure 1. UPPER HOUSING PULLER Figure 1 CONNECTOR 2. Rotate the thumbscrew clockwise so the upper housing will be pulled away from the connector. After the housing is loose, rotate the thumbscrew counterclockwise to remove the Upper Housing Puller and finish removing (by hand) the upper housing from the connector. See Figure 2. Doc No: ATS-622020290 Revision: B Release Date: 11-19-03 Revision Date: 10-08-13 UNCONTROLLED COPY Page 1 of 3 HS Dock™ Plug Extractor Kit CONNECTOR UPPER HOUSING Figure 2 3. Press down on the front of the retention clip by hand or use a small, piece of flat stock. It will become loose enough to remove it by hand. See Figure 3. 4. Rotate the thumbscrew of the Wafer Extractor counter-clockwise to open the tool. Slide the tool over the first wafer by capturing the tips of the wafer in the three corresponding pockets, (these pockets will hook under the wafer being removed). This will align the support legs over two adjacent wafers and the lower housing. See Figure 4. RETENTION CLIP THUMBSCREW WAFER EXTRACTOR POCKETS Figure 3 Figure 4 5. Rotate the thumbscrew clockwise to pull the wafer from the PCB. When an audible “click” is heard, this indicated the wafer has been extracted. Discard the extracted wafer. See Figure 5. THUMBSCREW WAFER Figure 5 Doc No: ATS-622020290 Revision: B Release Date: 11-19-03 Revision Date: 10-08-13 UNCONTROLLED COPY Page 2 of 3 HS Dock™ Plug Extractor Kit 6. Load the new wafer in the empty cavity of the lower housing. 7. Align the wafer tips to the edge of the compression pad on the Wafer Press. Make sure the plunger of the press is approximately in the center so the wafer will be engaged. Pull down the toggle clamp until the wafer is completely seated. See Figure 6. RETENTION CLIP ALIGNMENT HOLES TOGGLE CLAMP UPPER HOUSING WAFER Figure 6 Figure 7 COMPRESSION PAD 8. Install the retention clip to the lower housing by aligning the holes in the stiffener to the bosses in the lower UPPER HOUSING/ housing. While holding the stiffener in place, slide RETENTION CLIP PRESS the upper housing on until it just starts to engage the stiffener. See Figure 7. Figure 8 9. Place the Upper Housing/Retention Clip Press over the connector ensuring the moveable bar is in front of the connector. Rotate the two thumbscrews counterclockwise until resistance is felt with both thumbscrews. Now the moveable bar is aligned with the upper housing. Continue rotating the thumbscrews simultaneously until they stop. See Figure 8. 10. To open the tool, rotate thumbscrews clockwise until they stop. Remove the clip press from the connector. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622020290 Revision: B Release Date: 11-19-03 Revision Date: 10-08-13 UNCONTROLLED COPY Page 3 of 3