0622030031

Press-In Tool for CXP™ and zCXP™ Connector Assemblies CXP™and zCXP™ Connector Assemblies Installation Press-In Tool Application Tooling Specification Sheet Order No. 62203-0031 FEATURES     Lip provided for positive alignment to connector assembly Inserts connector to a PCB without damage to the board Use tool 62203-0040, 62203-0220, or 62203-0230 for removing connectors (depends on series) For connectors with top covers, use press-in tool 62203-0032 SCOPE Products: CXP™ and zCXP™, 0.80mm (.031") Pitch, External Application, Integrated Cage and Connector Assembly, Right Angle, Press-Fit, 84 Circuit. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Connector Series No. 76105 170465 170501 170502 173124 173159 Assembly Order No. 76105-0184 76105-0185 170465-0102 170501-0001 170502-0001 173124-0001 173159-0001 Notes: 1. See the following pages for tooling operation instructions. 2. These tools require a “Keep Out Zone” iPass CONNECTOR ASSEMBLY around the connector free of components. WITHOUT COVER The rear of the connector should be .197” (5.00mm). The right and left sides should be 5.0mm .059” (1.50mm). See Figure 1. MINIMUM 1.5mm MINIMUM (BOTH SIDES) Doc No: ATS-622030031 Revision: C Release Date: 09-11-12 Revision Date: 08-17-15 PCB Figure 1 KEEP OUT ZONE UNCONTROLLED COPY Page 1 of 3 Press-In Tool for CXP™ and zCXP™ Connector Assemblies Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 6220195XX rail (ordered separately). See Figure 2. PRESS-IN TOOL WITH 62201-95XX RAIL ALONE PRESS-IN TOOL Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. CONNECTOR ASSEMBLY Figure 2 Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 27.5mm (1.08 in.) long. Printed Circuit Board (PCB) Support The iPass+™ connector assembly requires significant force to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins if they pass through the PCB thickness. Tool Operation 1. Carefully insert, by hand, the connector assembly (without the cover) using the alignment pegs (2) for location on the PCB. 2. Place the press-in-tool on top of the connector assembly with the back and side guide surfaces of the tool against the back and side(s) of the connector assembly. See Figure 3. 3. Place tool, connector, and PCB, in a press of suitable size and force, and seat the connector assembly as shown. The support plate (furnished by the customer) under the PCB must have clearance for the connector pins as they pass through the PCB. 4. Add the required number of M2 screws to secure the iPass+™ assembly to the PCB. See module product sales drawings SD-7610, 76827, 170465, and 170501 for correct mounting screw length. Doc No: ATS-622030031 Revision: C Release Date: 09-11-12 Revision Date: 08-17-15 UNCONTROLLED COPY Page 2 of 3 Press-In Tool for CXP™ and zCXP™ Connector Assemblies GUIDE SURFACE CONNECTOR ASSEMBLY PRESS-IN TOOL ALIGNMENT PEGS PCB Figure 3 M2 SCREWS (REF) PCB CONNECTOR ASSEMBLY CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622030031 Revision: C Release Date: 09-11-12 Revision Date: 08-17-15 UNCONTROLLED COPY Page 3 of 3