0622030113

Impel Hybrid OD-RAM Press-In Tool Impel Hybrid OD-RAM Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62203-0113 FEATURES    Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: Impel Hybrid Ortho Direct, 32 Signals, 6 Powers, Right Angle Male. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. 173400 Contact Plating Assembly Order Number 10 micro-inch gold 173400-0001 30 micro-inch gold 173400-0002 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) PRESS-IN TOOL WITH 62201-95XX RAIL ALONE MODULE Figure 1 Reference: The 62203-0113 Press-In Tool is 16mm (0.63 in.) long. Doc No: ATS-622030113 Revision: A Release Date: 03-11-16 Revision Date: 03-11-16 UNCONTROLLED COPY Page 1 of 3 Impel Hybrid OD-RAM Press-In Tool Printed Circuit Board (PCB) Support Compliant-pin connectors require significant force to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impel connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the OD-RAM module(s) into the PCB hole pattern. 2. Place the application tool on top of the Daughtercard module with the back guide surface of the tool against the back of the OD-ram module. See Figure 2. GUIDE SURFACE MODULE Figure 2 Doc No: ATS-622030113 Revision: A Release Date: 03-11-16 Revision Date: 03-11-16 UNCONTROLLED COPY Page 2 of 3 Impel Hybrid OD-RAM Press-In Tool 3. Using the application tool and an appropriate press, seat the OD-RAM module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10mm .004 in. MAX. Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). 4. After the module is seated, install the two hold-down screws from the bottom of the PCB. CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622030113 Revision: A Release Date: 03-11-16 Revision Date: 03-11-16 UNCONTROLLED COPY Page 3 of 3