0622030480

Impact™ Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62203-0480 FEATURES    Guided tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ 100 Ohm Vertical Orthogonal Backplane Signal Module Assembly, 76985 Series, (5-Pair by 8 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Columns Open Wall 10 Dual End 10 Left End 10 Right End 10 76985-0804 76985-1807 76985-0824 76985-1827 76985-2804 76985-3807 76985-7804 76985-4804 76985-5807 76985-9804 76985-0805 76985-1808 76985-0825 76985-1828 76985-2805 76985-3808 76985-7805 76985-4805 76985-5808 76985-9805 Assembly Order Number 76985-0807 76985-0808 76985-1804 76985-1805 76985-0827 76985-0828 76985-1824 76985-1825 76985-2807 76985-6804 76985-7807 76985-4807 76985-8804 76985-9807 76985-2808 76985-6805 76985-7808 76985-4808 76985-8805 76985-9808 76985-3804 76985-3805 76985-6807 76985-6808 76985-5804 76985-5805 76985-8807 76985-8808 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Doc No: ATS-622030480 Revision: A Release Date: 12-30-14 Revision Date: 12-30-14 UNCONTROLLED COPY Page 1 of 3 Impact™ Backplane Press-In Tool Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 16.9mm (0.67 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622030480 Revision: A Release Date: 12-30-14 Revision Date: 12-30-14 UNCONTROLLED COPY Page 2 of 3 Impact™ Backplane Press-In Tool Tool Operation PRESS-IN TOOL NOTCHES OF PRESS-IN TOOL 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on the connector housing. See MODULE Figure 2. ASSEMBLY 3. Using the application tool and an SLOTS OF PCB Figure 2 MODULE appropriate press, seat the header ASSEMBLY assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10mm .004 in. MAX. Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622030480 Revision: A Release Date: 12-30-14 Revision Date: 12-30-14 UNCONTROLLED COPY Page 3 of 3