0622030575

Impact™ Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62203-0575 FEATURES   Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ 100 Ohm Vertical Orthogonal Backplane Signal Module Assembly, (4-Pair by 8 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Guide Style Open Wall 8 Dual End 8 Left Guided 8 Right Guided 8 Custom 8 Open 8 Left Guided 8 Right Guided 8 76845 100 Ohm 76846 171348 Columns 76845-0804 76845-0817 76845-1804 76845-1817 76845-0824 76845-1827 76845-2804 76845-3807 76845-7804 76845-4804 76845-5807 76845-9804 76846-0001 171348-1804 171348-1817 171348-1834 171348-3804 171348-7807 171348-5804 171348-9807 76845-0805 76845-0818 76845-1805 76845-1818 76845-0825 76845-1828 76845-2805 76845-3808 76845-7805 76845-4805 76845-5808 76845-9805 76846-0002 171348-1805 171348-1818 171348-1835 171348-3805 171348-7808 171348-5805 171348-9808 Assembly Order Number 76845-0807 76845-0808 76845-0834 76845-0835 76845-1807 76845-1808 76845-1834 76845-1835 76845-0827 76845-0828 76845-0814 76845-0837 76845-1814 76845-1837 76845-1824 76845-0815 76845-0838 76845-1815 76845-1828 76845-1825 76845-3804 76845-6807 76845-3805 76845-6808 76845-5804 76845-8807 76845-5805 76845-8808 76845-2807 76845-6804 76845-7807 76845-4807 76845-8804 76845-9807 76845-2808 76845-6805 76845-7808 76845-4808 76845-8805 76845-9808 171348-1807 171348-1824 171348-1837 171348-3807 171348-1808 171348-1814 171348-1815 171348-1825 171348-1827 171348-1828 171348-1838 171348-3808 171348-7804 171348-7805 171348-5807 171348-5808 171348-9804 171348-9805 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. Doc No: ATS-622030575 Revision: C Release Date: 08-31-12 Revision Date: 04-29-16 UNCONTROLLED COPY Page 1 of 3 Impact™ Backplane Press-In Tool Tool Installation ALONE The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. WITH 62201-95XX RAIL Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Figure 1 Reference: This Press-In Tool is 16.9mm (0.67in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. NOTCH OF PRESS-IN TOOL PRESS-IN TOOL MODULE ASSEMBLY Figure 2 SLOTS ON CONNECTOR HOUSING Doc No: ATS-622030575 Revision: C Release Date: 08-31-12 Revision Date: 04-29-16 UNCONTROLLED COPY PCB Page 2 of 3 Impact™ Backplane Press-In Tool 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on the connector housing. See Figure 2. 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. _0.10 MAX. .004 Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622030575 Revision: C Release Date: 08-31-12 Revision Date: 04-29-16 UNCONTROLLED COPY Page 3 of 3