0622030580

Impact™ Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62203-0580 FEATURES Polarized tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ 100 Ohm Vertical Orthogonal Backplane Signal Module Assembly, 76985 Series, (5-Pair by 10 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Columns Open Wall 10 Dual End 10 Left End 10 Right End 10 76985-0104 76985-1107 76985-0124 76985-1127 76985-2104 76985-3107 76985-7104 76985-4104 76985-5107 76985-9104 76985-0105 76985-1108 76985-0125 76985-1128 76985-2105 76985-3108 76985-7105 76985-4105 76985-5108 76985-9105 Assembly Order Number 76985-0107 76985-0108 76985-1104 76985-1105 76985-0127 76985-0128 76985-1124 76985-1125 76985-2107 76985-6104 76985-7107 76985-4107 76985-8104 76985-9107 76985-2108 76985-6105 76985-7108 76985-4108 76985-8105 76985-9108 76985-3104 76985-3105 76985-6107 76985-6108 76985-5104 76985-5105 76985-8107 76985-8108 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Doc No: ATS-622030580 Revision: B Release Date: 10-18-12 Revision Date: 04-25-13 UNCONTROLLED COPY Page 1 of 3 Impact™ Backplane Press-In Tool Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 20.95mm (0.82 In.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622030580 Revision: B Release Date: 10-18-12 Revision Date: 04-25-13 UNCONTROLLED COPY Page 2 of 3 Impact™ Backplane Press-In Tool Tool Operation PRESS-IN TOOL NOTCHES OF PRESS-IN TOOL 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on the connector housing. See MODULE Figure 2. ASSEMBLY 3. Using the application tool and an SLOTS OF PCB Figure 2 MODULE appropriate press, seat the header ASSEMBLY assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. _0.10mm .004 in. MAX. Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622030580 Revision: B Release Date: 10-18-12 Revision Date: 04-25-13 UNCONTROLLED COPY Page 3 of 3