0622030585

Impact™ Backplane Press-In Tool Impact™ Backplane Module Installation Press-In Tool Application Tooling Specification Sheet Order No. 62203-0585 FEATURES Polarized tool prevents product damage Tool provides uniform distribution of press force across entire pin array May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools SCOPE Products: Impact™ 100 Ohm Vertical Orthogonal Backplane Signal Module Assembly, (5-Pair by 12 Column Assemblies). See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. 76985 76986 Guide Style Columns Open Wall 12 Dual End 12 Left End 12 Right End 12 Custom 12 76985-0204 76985-1207 76985-0224 76985-1227 76985-2204 76985-3207 76985-7204 76985-4204 76985-5207 76985-9204 76986-0001 76985-0205 76985-1208 76985-0225 76985-1228 76985-2205 76985-3208 76985-7205 76985-4205 76985-5208 76985-9205 Assembly Order Number 76985-0207 76985-0208 76985-1204 76985-1205 76985-0227 76985-0228 76985-1224 76985-1225 76985-2207 76985-6204 76985-7207 76985-4207 76985-8204 76985-9207 76985-2208 76985-6205 76985-7208 76985-4208 76985-8205 76985-9208 76985-3204 76985-3205 76985-6207 76985-6208 76985-5204 76985-5205 76985-8207 76985-8208 Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Doc No: ATS-622030585 Revision: A Release Date: 10-18-12 Revision Date: 10-18-12 UNCONTROLLED COPY Page 1 of 3 Impact™ Backplane Press-In Tool Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 25.0mm (0.98 in.) long. Printed Circuit Board (PCB) Support The Impact™ connectors require up to 3.6kg (8 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Press Equipment Recommendations Many types of presses can be used to install Impact™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Doc No: ATS-622030585 Revision: A Release Date: 10-18-12 Revision Date: 10-18-12 UNCONTROLLED COPY Page 2 of 3 Impact™ Backplane Press-In Tool Tool Operation PRESS-IN TOOL NOTCHES OF PRESS-IN TOOL 1. Insert by hand the backplane signal module assembly (s) carefully into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the Press-In Tool making sure that the notch in this tool is inserted into the slot on top of the connector housing MODULE of the backplane signal module ASSEMBLY assembly. See Figure 2. SLOTS OF PCB Figure 2 MODULE 3. Using the application tool and an ASSEMBLY appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. _0.10 MAX. .004 Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-622030585 Revision: A Release Date: 10-18-12 Revision Date: 10-18-12 UNCONTROLLED COPY Page 3 of 3