0638014650

Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63900-4500 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Micro-Fit 3.0 Crimp Terminal, Male and Female, 20-24 AWG. Terminal Series No. Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) mm In. mm In. AWG mm² 43030-0001 43030-0051 43030-0002 43030-0052 43030 20-24 0.50-0.20 1.30-1.85 .051-.073 0.90-1.85 43030-0003 43030-0053 43030-1001 43031-0001 43031-0051 43031-0002 43031-0052 43031 43031-0003 43031-0053 20-24 0.50-0.20 1.30-1.85 .051-.073 0.90-1.85 43031-0017 43031-0102 43031-0018 43031-0103 44372 44372-0002 44372-3606 20-24 0.50-0.20 1.30-1.85 .051-.073 0.90-1.85 45773-0001 45773-0002 45773 20-24 0.50-0.20 1.30-1.85 .051-.073 0.90-1.85 45773-0003 45773-0053 45807 45807-0004 20-24 0.50-0.20 1.30-1.85 .051-.073 0.90-1.85 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range (2) Overall insulation OD specification for terminal Applicator 63901-8900 should be used for insulation OD 0.91-1.09mm (.036-.043 inch) Applicator 63901-8800 should be used for insulation OD 1.10-1.30mm (.043-.051 inch) Doc No: ATS-639004500 Revision: H Release Date: 08-17-07 Revision Date: 07-06-17 Strip Length mm In. .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CONDUCTOR COND.CRIMP CRIMP HEIGHT CUT-OFF TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 43030 45773 43031 45807 44372 Bell Mouth mm In. 0.05-0.40 .002-.016 0.15 Bend Up Bend Down Twist Roll Terminal Series No. Degree 43030 43031 44372 45773 45807 Cut-Off Tab Maximum mm In. 3 Degree 3 4 8 .006 Conductor Brush mm In. 0.20-0.80 Punch Width mm (Ref) Conductor Insulation mm In. mm In. .008-.031 Seam Seam shall not be open 1.40 .055 1.90 .075 and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following: Terminal Series No. 43030 43031 44372 45773 45807 Wire Size Conductor Crimp Height Insulation Crimp Height Pull Force Minimum AWG mm2 mm In. mm In. N Lb. 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639004500 Revision: H Release Date: 08-17-07 Revision Date: 07-06-17 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals PARTS LIST FineAdjust Applicator 63900-4500 Item Order No. Engineering No. Description Quantity Perishable Tooling 63900-4570 63900-4570 Tool Kit (All “Y” Items) REF 1 63444-1421 63444-1421 Conductor Punch 1Y 2 63445-1436 63445-1436 Conductor Anvil 1Y 3 63446-1902 63446-1902 Insulation Punch 1Y 4 63445-1905 63445-1905 Insulation Anvil 1Y 5 63443-0005 63443-0005 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1703 63443-1703 Height Spacer (17.30mm) 1 13 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 14 63443-2302 63443-2302 Fine Spacer (3.10mm) 1 63443-2802 63443-2802 Front Plunger Striker 1 15 63443-2905 63443-2905 Wire Hold Down Plunger 1 16 17 63443-6016 63443-6016 Rear Cover 1 63600-0021 63600-0021 Compression Spring 1 18 Frame 19 63800-4901 63800-4901 Top 1 20 63801-3281 63801-3281 Base 1 21 63801-4650 63801-4650 Track 1 Hardware 22 N/A N/A M3 by 6 Long SHCS 2** 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M4 by 6 Long SHCS 2** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 50 Long SHCS 2** 27 N/A N/A M5 by 12 Long SHCS 1** 28 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 29 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639004500 Revision: H Release Date: 08-17-07 Revision Date: 07-06-17 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals Assembly Drawing 19 28 29 3 1 16 15 25 (2) 18 17 19 21 20 22 (2) 11 7 27 5 24 2 4 8 13 14 6 11 12 10 23 26 (2) Doc No: ATS-639004500 Revision: H Figure 1 9 24 Release Date: 08-17-07 Revision Date: 07-06-17 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FineAdjust manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. CAUTION: Molex tooling crimp specifications are valid only when used with Molex terminals and tooling manufactured by Molex and sold by Molex or authorized distributors (“Molex Tooling”). CAUTION When using tooling other than Molex Tooling with Molex-specific connector systems listed in the ATS documents, the Molex Tooling qualification does not apply, and the responsibility for full qualification of the connector system is that of the customer. Molex accepts no liability for connector performance or tooling support where tooling other than Molex Tooling is used or where Molex Tooling is modified. CAUTION: A-620 and other industry standards do not supersede the manufacturer’s specifications. CAUTION Some terminals designed over 20 years ago may not meet the desired physical attributes for some of today’s standards; however, these terminals will still perform electrically at an acceptable quality level based on qualification testing and years of successful performance in the field. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-639004500 Revision: H Release Date: 08-17-07 Revision Date: 07-06-17 UNCONTROLLED COPY Page 5 of 5