TM-3000 and TM4000 Universal Press
TM-3000 Universal Press
TM-4000 Universal Press
Operation Manual for the following order numbers
63801-7200 (TM-3000, 120V)
63801-7300 (TM-3000, 240V)
63801-7600 (TM-4000, 240V)
Description
Operation
Maintenance
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 1 of 36
TM-3000 and TM4000 Universal Press
Safety Warnings and Information
Read and understand all of the instructions and safety information in this manual before
operating or servicing this tool.
Keep this manual available when using this tool.
Replacement manuals are available for download at no charge at www.molex.com.
SAFETY ALERT SYMBOL
This symbol is used to call your attention to hazards or unsafe practices which could result in an injury
or property damage. The signal word, defined below, indicates the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.
DANGER:
Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury.
DANGER
WARNING:
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
CAUTION:
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION may also be used to alert against unsafe practices associated with events that could lead
to personal injury.
CAUTION
WARNING
Always wear proper eye protection when
operating or servicing this equipment.
Failure to wear eye protection could result in
serious eye injury from flying debris.
WARNING
Never wear clothing or jewelery that is loose or
that could potentially snag in the press and get
caught.
Failure to observe this warning could result in
severe Injury or death.
WARNING
Never operate, service, install, or adjust this
machine without proper instruction and without
first reading and understanding the instructions
in this manual and all applicable press and/or
wire processing machine manuals.
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
WARNING
Heavy Object
To avoid muscle strain or back injury, use lifting aids
and proper lifting techniques when moving this press.
Failure to observe these precautions may result in
injury or property damage.
WARNING
Never install or service this machine while connected
to any electrical power source.
Disconnect power by unplugging the press from its
power source.
Failure to observe this warning could result in
severe injury or death.
WARNING
Always hand cycle the applicator in the press to ensure
the tooling is properly aligned.
Failure to observe these precautions may result in
injury or property damage.
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TM-3000 and TM4000 Universal Press
WARNING
WARNING
Never use this press or wire processing machine
without guards or safety devices that are intended
to prevent hands from remaining in the die space.
Failure to observe this warning could result in
severe injury or death.
Do not use compressed air to clean
this equipment.
The forces created by compressed
air can force debris into the tool.
Failure to observe these precautions may
result in injury or property damage.
WARNING
Always wear proper ear protection when operating or servicing this applicator.
CAUTION
The Molex applicators are designed to operate in presses with standard shut heights of 135.80mm (5.346”).
Installation in crimp presses with other than standard shut heights can cause severe tool / applicator damage. It is advisable that
before installation, a check of the shut height be performed. Molex will not be liable for any damages as a result of installation in a
crimp press with nonstandard or improperly set shut height.
Failure to observe these precautions may result in injury or property damage.
CAUTION
Never perform any service or maintenance other than as described in this manual.
Never modify, alter or misuse the equipment
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Failure to observe this precaution may result in injury and property damage.
Tooling Technical Assistance
Molex offers tooling technical assistance for customers who may need some guidance for tooling adjustments. This support
can be obtained by calling either of the two numbers listed below and asking for the Molex Tooling Group.
Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global).
This assistance is limited to the operation and set-up of a customer’s Molex Press. Questions with regard to Molex
connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex
personnel or Customer Service Representative.
When calling for service on the press a copy of the Tooling Manual and Specific Applicator Tooling Specification Sheet
should be present and a person that is familiar with the applicator should be present. Be sure the following information is
supplied:
1.
2.
3.
4.
5.
6.
7.
8.
Customer name
Customer address
Person to contact such as (name, title, e-mail, and telephone number
Applicator order number (Lease number also if applicable)
Serial number (Lease number also if applicable)
Molex Connector product order number
Urgency of request
Nature of problem
Molex Application Tooling Group
2200 Wellington Court
Lisle, IL 60532, USA
Tel: +1 (630) 969-4550
Visit our Web site at http://www.molex.com
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 3 of 36
TM-3000 and TM4000 Universal Press
Table of Contents
Contents
TM-3000 Universal Press .................................................................................................................................................................. 1
TM-4000 Universal Press .................................................................................................................................................................. 1
Safety Warnings and Information ........................................................................................................................................................ 2
Table of Contents ................................................................................................................................................................................ 4
Section 1
5
General Description .................................................................................................................................................................... 5
1.1
Description ..................................................................................................................................................................... 6
1.2
Features......................................................................................................................................................................... 6
1.3
Technical Specifications ................................................................................................................................................ 6
1.4
Delivery Check............................................................................................................................................................... 7
1.5
Tools .............................................................................................................................................................................. 7
Section 2
8
Installation................................................................................................................................................................................... 8
2.1
Lifting/Mounting ............................................................................................................................................................. 9
2.2
Foot Pedal and Power Connection ................................................................................................................................ 9
2.3
Reel Support .................................................................................................................................................................. 9
2.4
Pneumatic Supply Hook-Up (See Figure 3-2 and 3-3)................................................................................................. 10
2.5
Terminal Feed Guide ................................................................................................................................................... 11
2.6
Shut Height .................................................................................................................................................................. 11
2.7
Safety and Work Area Check....................................................................................................................................... 12
2.8
Guards ......................................................................................................................................................................... 12
Section 3
15
Setup and Operation................................................................................................................................................................. 15
3.1
Applicator Installation................................................................................................................................................... 16
3.2
Air Feed Applicator Installation .................................................................................................................................... 16
3.3.
Manually Cycling the Press.......................................................................................................................................... 18
3.4.
Operation ..................................................................................................................................................................... 18
Section 4
21
4.1
Maintenance ................................................................................................................................................................ 22
4.2.
Oiler ............................................................................................................................................................................. 22
4.3
Troubleshooting ........................................................................................................................................................... 23
Section 5
24
5.1.
Main Parts List ............................................................................................................................................................. 25
5.2.
Main Assembly ............................................................................................................................................................ 27
5.2
Main Assembly (Continued) ......................................................................................................................................... 28
5.3.
Electrical Schematic .................................................................................................................................................... 33
5.3.
Pnuematic Schematic .................................................................................................................................................. 34
Section 6
35
6.1
EC Declaration of Conformity ...................................................................................................................................... 35
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
Section 1
General Description
1.1
Description
1.2
Features
1.3
Technical Specifications
1.4
Delivery Check
1.5
Tools
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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Page 5 of 36
TM-3000 and TM4000 Universal Press
General Description
1.1
Description
The 63801-7200 (120V AC version), the 63801-7300 (240V AC version) TM-3000 Universal Press and the 63801-7600 (240V
AC version) TM-4000 Universal Press are economical, electrically-operated, single-cycle and split cycle direct drive presses.
They are designed to provide an effective method of applying a wide range of side-feed and rear-feed terminals to a prestripped discrete wire or cable. Both the TM-3000 and the TM-4000 are suited to mid-volume semi-automatic operations.
Production flexibility is obtained using interchangeable FineAdjust or Mini-Mac applicators and most Industry Standard
Applicators.
These presses will complete one crimping cycle with each depression of the foot pedal and two depressions for split cycle.
Safe operation is provided by an interlock switch that renders the press inoperative if the safety guard is opened or removed.
These presses also have a secondary interlock switch in the back of the motor where the hand cycle wrench is used to
prevent the foot switch from cycling during hand cycling operations or if the hand cycle wrench is accidently left in the motor.
1.2
Features
Utilizes both FineAdjust and Mini-Mac applicators side and rear feed, and most industry standard applicators
Press is set to 135.80mm (5.346”) Industry shut height
Ideal for mid-volume, semi-automatic applications
Meets O.S.H.A. safety standards is ANSI-Z535.2-2002 compliant
Totally enclosed for operator safety, including a power interlock switch for the front guard
Resettable counter for accurate batch counting
Modular solid state controls with an easy plug in power cord and foot switch.
“CE” Certified
1.3
Technical Specifications
Dimensions with reel mounted
Height
1210mm (47.60“)
Width
648mm (25.50“)
Depth
559mm (22.00“)
Unpacked weight
113.4kg (250 lb)
Shipping weight
140.61kg (310 lb)
Press Stroke
TM-3000
TM-4000
30mm (1.125”)
30mm (1.125”)
Power Requirements
Voltage: 63801-7200 TM-3000 -120V AC 60 Hz (10 AMP)
Voltage: 63801-7300 TM-3000 -240V AC 50 – 60 Hz (10 AMP)
Voltage: 63801-7600 TM-4000 -240V AC 50 – 60 Hz (10 AMP)
Note:
If 240V power is not available, then 120V power may be used with an appropriate (1000VA minimum) step-up transformer.
This transformer is available from Molex, order number 62500-2992. The power cord 62500-1774 is required for the 625002992 step-up transformer to work for each of the following presses order number 63801-7300 and 63801-7600. Both presses
come with the power cord order number 62500-1774. It is not required to be ordered with the purchase of the 62500-2992 step
up transformer unless a replacement cord is needed.
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
The TM-3000 and TM-40000 press systems require only electrical power, however these press systems include an air valve
for air feed applicators where air is required (Mylar Tape Applicators for example).
Pneumatic Requirements (Air Feed Applicators only)
75 psi min. (0.5MPa) min.
1.0 SCFM (28.3 L/min)
¼” NPT inlet 12.7mm (1/2”) supply pipe minimum.
Production Rate
2400 terminations per hour maximum, depending on operator skill, terminal and wire length.
TM-4000 press has a slightly slower cycle rate due to the larger range and force capability.
Processing Capability
TM-3000 Press output = 4000 lbf (18kN).
Copper conductors up to 10 AWG (5.0mm²) in solid or stranded wire.
TM-4000 Press output = 7000 lbf (31kN).
Copper conductors up to 4 AWG (21.0mm²) in solid or stranded wire, insulated or un-insulated connector products.
Copper conductors up to 2 AWG (34.0mm²) in stranded wire un-insulated connector products only.
Sound Level
Operator will be exposed to less than 85 dBA.
1.4
Delivery Check
After removing the packaging band, the top and sides of the box should lift off easily. The following items are included in this
package :
Quantity
Press Assembly
1
63801-7290 Reel Support Assembly
1
63801-7264 Hand Cycle Wrench (8mm square socket wrench)
1
63801-7271 Foot Pedal
1
TM-638007299 Operation Manual
1
Carton Contents
69018-6237 Power Cord 110V
(for 63801-7200)
Quantity
1
OR
62500-1774 Power Cord 220V 10A
(for 63801-7300 and 63801-7600)
1.5
1
Tools
The following tools are recommended for setup and adjustments to the applicator in this press
Metric hex wrench set
Small standard screwdriver
Adjustable wrench
Needle nose pliers
Crimp micrometer (Molex part no. 63800-2820)
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
Eye loupe (10x) (Molex part no. 63800-2810)
Wire stripper/cutter
English hex wrench set for some non-metric
applicators
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TM-3000 and TM4000 Universal Press
Section 2
Installation
2.1
Lifting/Mounting
2.2
Reel Support
2.3
Foot Pedal and Power Connection
2.4
Pneumatic Supply Hook-up
2.5
Terminal Feed Guide
2.6
Function Test
2.7
Safety and Work Area Check
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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Page 8 of 36
TM-3000 and TM4000 Universal Press
REEL SUPPORT
ASSEMBLY
MOTOR
WORK LIGHT
LIFT HOOK
TERMINAL GUIDE
POWER CORD
PRESS CONTROL
ASSEMBLY
WORK
BENCH
OILER
ASSEMBLY
2.1
Figure 2-1
FOOT PEDAL
ASSEMBLY
Lifting/Mounting
WARNING: This Press weighs over 100 kg (220 lb); it should not be lifted by one individual. Mechanical lifting
devices should be used. A person lifting the press can sustain severe back or other injuries.
A lifting hook is provided on top of the press. A heavy-duty chain, rope, cable, or belt can be used with loops, links, or rings
on each end that can securely attach to the lifting hooks. An electric, hydraulic, or mechanical crane should be used to lift
the press. Lift the press up approximately 12mm (.50”) and verify that the press is well balanced. Upon verification, the
press can be lifted onto a sturdy workbench. Access to the back of the machine is required for manual hand cycling. A
wooden bench that is a minimum of 25mm (1.00”) thick will offer quiet vibration-free operation. For thinner or sheet metal
tops, the TM-3000 can be attached to the table with two 12mm bolts. Bolts are not supplied by Molex, however bolting
presses to the work bench is recommended for all bench placements.
2.2
FOOT
PETAL CORD
Foot Pedal and Power Connection
Connect the 3-pin plug for the foot pedal in the rear of the press control
assembly. Turn the locking ring clockwise until tight. Connect the power
cord plug to the socket in the back of the control assembly. Use a grounded
power source. See Figure 2-2.
2.3
Reel Support
Figure 2-2
POWER
CORD PLUG
Install the reel support in the hole located on the top of machine frame. For rear feed, rotate the reel support as required.
See Figure 2-4. Loosen the M10 set screw that holds the reel support. Pull up from the hole and rotate for the proper
feeding orientation. Then slide down back into the hole and tighten the M10 set screw.
To setup the reel support assembly:
1 Place one reel boss (order number 63801-7261) onto the reel support (order number 638017260).
2 Align the back of the reel support over the rear location of where the applicator is installed in the press.
3 Securely tighten the wing screw on the reel boss.
4 Next place reel spring (order number 638017263) onto the reel support.
5 Slide one reel discs (order number 638017262) onto the reel support.
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Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
6
7
8
Place the reel of terminals onto the reel support.
Install the second reel discs (order number 638017262) onto the reel support.
Slide the second reel boss onto the reel support with slight pressure against the back disc pushing on the spring and
tighten the wing screw and securely tighten the wing screw. See Figure 2-3.
REEL DISC
63801-7262
REEL DISC
63801-7262
REEL BOSS
63801-7261
REEL BOSS
63801-7261
REEL SPRING
63801-7263
REEL SUPPORT
63801-7260
WING SCREW
699073612 (2)
REEL OF TERMINALS
REFERENCE
Figure 2-3
REEL SUPPORT ASSEMBLY 63801-7290
Note: The reel bosses can be adjusted as needed depending on the application.
2.4
Pneumatic Supply Hook-Up (See Figure 3-2 and 3-3)
A compressed air supply is required if air feed applicators will be used. The press is equipped with an air compressed filter,
regulator, lubricator and a valve to actuate the air feed at the proper time in the press cycle.
Due to the many types of air connection and quick connect air fittings available; Molex only supplies the press with a 1/4
NPT female threaded fitting. The customer may attach whatever type of air connections that are commonly used in their
plant to this port.
The minimum supply line inside diameter should be 8mm or 5/16” to assure adequate flow.
A filter-regulator-lubricator unit is furnished to properly condition the supply air. The filter will remove particulate and
moisture from the air that can damage or reduce the life of cylinders and valves. This filter and bowl should be serviced on a
regular schedule. (See section 4.1) The filter has an automatic drain at the bottom of the bowl that will automatically open
and expel fluid when the bowl is getting full. It is recommended that a 6mm or 1/4” flexible tube be attached to the drain
hose barb and run to a container if the air supply contains excessive moisture.
The regulator adjusts the supply air pressure to the applicator. Typically an applicator requires 60-80 PSI (refer to the
applicator manual for recommended pressures.) Adjustment is accomplished by pulling up on the knob, rotating it until the
gauge indicates the desired pressure, then pushing it down to lock the setting.
A lubricator is supplied for those applicator air feeds that need lubrication. Molex air-feed applicators do not require
lubrication. The lubricator is shipped without lubricant in it. To use, fill the lubricator (make sure the main air supply is
disconnected or that the slide valve provided is in the off position before adding lubricant) through the fill plug on the top of
the unit, with SAE 10W oil. The lubricator has a graduated dial on top, turn the dial to the 1 or 2 setting.
Caution: Do not over lubricate. Only a very small amount of lubricant is required to assure smooth operation.
Excess lubricant is exhausted to the atmosphere.
If lubrication is not required set the dial to 0 to turn off the lubricator or remove.
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Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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Page 10 of 36
TM-3000 and TM4000 Universal Press
2.5
Terminal Feed Guide
PULL UP FROM HOLE, ROTATE
AND SLIDE DOWN INTO HOLE
LOOSEN THE
M10 SET SCREW
IN FRONT OF PRESS
REPOSITION
TERMINAL GUIDE
Figure 2-4
SHUT HEIGHT GAUGE
Depending on side or rear-feed applications, the terminal guide
plate and bracket must be repositioned.
The press is set for side-feed applicators when shipped from the
factory. When rear-feed applicators are used, the two M6 button
head screw from the terminal guide-mounting bracket are to be
removed. See Figure 2-4. The guide bracket is rotated 180
degrees and the assembly is then mounted on the two standoffs
in the rear of the press with the two M6 socket head screw. See
Figure 2-4.
2.6
REMOVE M6 BUTTON HEAD
SCREW AND REMOVE
TERMINAL GUIDE
Shut Height
When the press is shipped from the factory, it is set to the
industry shut height of 135.80 mm (5.346”) with a calibrated
gauge. Molex offers an industry standard shut height gauge
(order number 63800-7900). The 63800-7900 will work with most
industry standard crimp presses. It is recommended that the
crimp press shut height be checked regularly. See Figure 2-5.
See Section 3-3.
PRESS
PRESS QUICK CHANGE
MOUNTING PLATE
Figure 2-5
CAUTION: Always manually cycle the press after adjusting the shut height before restoring power to the machine.
Verification of Press Shut Height
This press comes factory set at an Industry Standard shut height of 135.80mm (5.346”). A
label is attached to the front of each press indicating the factory settings. This press has
an adjustable shut height, see Section 3.4 for crimp height adjustment. Always return the
press to the factory setting on the label before installing applicators to avoid tooling
damage. Check the factory setting periodically with a calibrated shut height gage.
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Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
2.7
Safety and Work Area Check
Check the crimping position is ergonomic for the operator’s size. A bench height of 762.
to 813.mm (30.0 to 32.0”) will provide operator comfort, and allows both feet to rest on the
floor. The foot pedal should be placed in a comfortable position. Check the press position
is located approximately 150mm (6“) from the edge of the bench. A chair or stool with
adjustable height and backrest should be provided for maximum comfort and back support
for the operator.
CAUTION: Molex recommends wearing eye protection when the press is in
operation or being serviced.
The fuse is located on the control panel. To replace the fuse (10AMP on 110 V models
and 5AMP on 220V models), turn the holder in the direction as shown. Turn clockwise to
secure holder in place when replaced. See Figure 2-6.
2.8
FUSE
HOLDER
Figure 2-6
Guards
Upgrade Kit Safety Guard for Old Styles of the TM-3000 and TM-4000 Guards
Figure 2-7
For existing presses, the 64016-2595 safety guard upgrade kit can be purchased separately. See documents: ATS640162595. Applicable presses order numbers are Molex 63801-7200, 63801-7300, 63801-7600.
New Safety Guard
Starting in 2012 all new presses will have the 64016-2590 Safety Guard Assembly
factory installed. If the Safety Guard needs to be installed follow the steps below.
Installation:
Always turn off and disconnect the power supply to the press.
Before installing the guards the TM-3000/TM-4000 Press will need to be turned off.
Use “POWER” switch located on the control panel to turn it off. See Section 3-4
Operation for location on the control panel.
Figure 2-8
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Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
Tools
To install the 64016-2595 Guard Assembly the following tools will be needed.
#3 Phillips Screw Driver
10mm Box Open End Wrench
3mm Allen Wrench
4mm Allen Wrench
1. Install the angle guard behind the existing lamp bracket. See Figure 2-9.
NOTE: The angle guard (64016-2581) must be installed to ensure operator safety.
EXISTING HOLES
IN PRESS FRAME
PRESS LAMP
ASSEMBLY
Figure 2-9
NEW ANGLE
GUARD
64016-2581
EXISTING
HARDWARE
USE A 4MM ALLEN WRENCH
GUARD
MOUNTING
FRAME
SPACER PLATE
64016-2579
INSTALL WITH A
3MM ALLEN WRENCH
M4 x 16 Long SHCS
WITH WASHERS
Figure 2-10
USE THESE HOLES TO
REINSTALL THE GUARD
MOUNTING FRAME
ONLY IN CASE THE DOOR
ALIGNMENT HAS ISSUES.
2. Install the spacer plate (64016-2579) and guard mounting frame on the press. The spacer plate should be aligned so
its rear-most set of holes aligns to the threaded holes in the press frame.
3. Place the guard mounting frame over the spacer plate. Align the front set of holes in the guard mounting frame with the
threaded holes in the press frame. Use M4 screws and washers to fasten the guard mounting frame and spacer plate to the
press frame.
NOTE: if there are alignment problems with the guard door after installation, the rear set of holes in the guard mounting
frame can be aligned with the threaded holes in the press frame. This will move the guard door forward.
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Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
4. Install the guard mounting frame. Use the left (Front) mounting holes that the guard mounting frame originally used.
5. Install the rear guard and the new front door assembly to the hinges. See Figure 2-11.
EXISTING HARDWARE
USE A 4mm
ALLEN WRENCH
REAR GUARD
64016-2586
USE A #3 PHILLIPS HEAD
SCREWDRIVER AND A 10MM
OPEN END WRENCH FOR
Figure 2-11
GUARD HINGE
GUARD HINGE
SAFETY GUARD
6. Install the lower terminal guide (64016-2522) to the terminal guide (63801-7234) with (2) M4 x 8mm BHCS. See
Figure 2-12.
REFERENCE ONLY
TERMINALGUDIE
63801-7234 NOT
INCLUDED
WITH 64016-2590
M4 X 8 LG.
BHCS (2)
LOWER TERMINAL
GUIDE 64016-2522
Figure 2-12
NOTE: Clearance holes may need to be drilled into the existing terminal guide on some older TM3000 presses.
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Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
Section 3
Setup and Operation
3.1
Applicator Installation
3.2
Air Feed Applicator Installation
3.3
Manually Cycling the Press
3.4
Operation
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
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TM-3000 and TM4000 Universal Press
3.1
Applicator Installation
Always turn off and disconnect the power supply to the press. Turn off the “POWER” switch located on the control
panel.
Note: Once the press guard is open the guard interlock switch will disconnect power to the motor.
Steps
1. Swing the press guard open.
2. Verify that the applicator is correctly tooled for the
terminal being used. (Reference specification sheets
supplied with the applicator).
3. Clean the press quick change mounting plate of
scrap or chips that may interfere with the applicator
installation. Use a soft brush not compressed air.
4. Using a 4mm hex wrench, turn the M5 socket head
screw clockwise until the locking clamp is fully
opened.
5. Slide the applicator lug bolt in the press yoke. See
Figure 3-1.
6. Pull down on the applicator base plate slots with the
locator clamps on the press quick change plate.
7. To lock applicator, turn M5 socket head screw
counter clockwise until tight.
8. Confirm that the applicator is secured properly.
9. Remove the Molex ram spacer (order number
63443-7200) prior to hand cycling the press.
PRESS
YOKE
ENGAGE
PRESS YOKE
LOCATOR
CLAMPS
LUG BOLT
QUICK
CHANGE
PLATE
BASE
PLATE
LOCKING
CLAMP
USE 4mm
HEX WRENCH
Figure 3-1
RAM
SPACER
Note: A ram spacer should be used when storing or transporting your applicator. Remove ram spacer proir to hand cycling
the press and replace it before removing the applicator from the press to avoid potenial damage to the tooling.
3.2
Air Feed Applicator Installation
Always turn off and disconnect the power supply to the press. Turn off the “POWER” switch located on the control
panel.
Note: Once the press guard is open the guard interlock switch will disconnect power to the motor.
Warning: When using air feed applicators, always use the slide valve to shut-off and vent air pressure before
servicing. The guard interlock switch DOES NOT remove air pressure. If an air feed is jammed and air pressure is
not removed before servicing, the feed could move unexpectedly and cause injury.
Steps
1. Swing the press guard open.
2. Verify that the applicator is correctly tooled for the terminal being used. (Reference specification sheets supplied with the
applicator).
3. Clean the press quick change mounting plate of scrap or chips that may interfere with the applicator installation. Use a
soft brush not compressed air.
4. Using a 4mm hex wrench, turn the M5 socket head screw clockwise until the locking clamp is fully opened.
5. Slide the applicator lug bolt in the press yoke. See Figure 3-1.
6. Pull down on the the applicator base plate slots with the locator clamps on the press quick change mounting
plate.
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 16 of 36
TM-3000 and TM4000 Universal Press
7. To lock applicator, turn M5 socket head screw counter clockwise until tight.
8. Confirm that the applicator is secured properly.
9. Remove ram spacer order number 63443-7200 before hand cycling the press.
Note: A ram spacer should be used when storing or transporting your applicator. Remove ram spacer prior to hand cycling
the press and replace it before removing the applicator from the press to avoid potential damage to the tooling.
10. Disconnect the air supply to with the press by sliding the shutoff valve sleeve to the left as shown in Figure 3-2. Remove
the plugs from the fittings on the air valve. Do not discard the plugs; when the air applicator is not being used, the fittings
should be plugged.
FILTER-REG-LUBRICATOR
Note: When not using an air feed applicator always
shutoff the air supply to the filter-regulator-lubricator by
sliding the shutoff valve sleeve to the left, the opposite
direction of the airflow, as shown in Figure 3-2.
Note: Some applicators feed terminals in the retracted
position, for those air tubes must be reversed. In
addition, some applicators are air advance and spring
return, on these applicators one valve port will need to
be plugged.
SHUT-OFF
SLIDE VALVE
SLEEVE
SLIDE
LEFT
TO SHUT
OFF
TO MAIN
AIR SUPPLY
11. Insert the “A” port of the air valve with the tube that retracts
the feed mechanism of the applicator. See Figure 3-3.
12. Insert the “B” port of the air valve with the tube that
advances the feed mechanism of the applicator. See
Figure 3-3.
Figure 3-2
Note: When using the 64016-2000 Crimp Module, set the feed selector on the control panel to “SINGLE” or “DOUBLE”,
depending on the spacing of the taped terminals. See Figure 3-5.
13. Connect the main air supply to the filter
reg-lubricator. (Custumer supplied fitting)
14. Adjust the regulator to 75-80 PSI (520550kPa).
15. Check that the tubing for the applicator is
properly connected by dry cycling the
press and observing the feed motion.
TO MAIN
AIR SUPPLY
FILTER-REG. LUBRICATOR
RETRACTS
PORT ”A”
Figure 3-3
AIR-FEED
APPLICATOR
PORT ”B”
ADVANCES
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 17 of 36
TM-3000 and TM4000 Universal Press
3.3. Manually Cycling the Press
Always turn off and disconnect the power supply to the
press.
MOTOR
Always hand cycle the applicator in the press to ensure
the tooling is properly aligned.
Note: Once the wrench is inserted into the back of the motor, the
guard interlock switch will disconnect power to the motor.
HAND CYCLE
WRENCH
Hand cycling the press is necessary to confirm correct tool
alignment and terminal feed adjustment. It also gives the
setup person the ability to step through the press cycle
manually. However with no terminal or wire in the applicator
there should be no resistance. If there is any resistance, stop.
Put the ram back to the starting cycling position and evaluate
where the resistance is coming from. It could be a tool
alignment issue or wrong shut height problem.
TURN
CLOCKWISE
Figure 3-4
Steps
1. Insert the hand cycle wrench (order number 63801-7264) through the access hole in the center of the motor rear cover.
Rotate the wrench to engage the motor shaft. See Figure 3-4.
2. Rotate the wrench clockwise. This turns the motor and moves the ram down and up.
3. Always return the ram back to top insuring the ram is in the start position.
4. Remove the hand cycle wrench (order number 63801-7264).
NOTE: When the hand cycle wrench is put into the motor shaft the motor turns off automatically.
3.4. Operation
FEED
SELECTOR
Full Cycle Operation
CAUTION: Make sure the press guard is in position and all
setup procedures are followed. Follow the safety and work
area instructions.
TOGGLE SWITCH
SET TO
FULL CYCLE
Steps:
1. Set the toggle switch on the control panel to “Full Cycle”. See
Figure 3-5.
2. Turn the “Power “ switch on, the power indicator light will
POWER ON
illuminate.
3. Press the “Motor On” push button, the motor indicator light will
illuminate. After a 5 second delay the press will be ready to
cycle.
Figure 3-5
4. Place the prestripped wire through the slot in the press guard
and push until it contacts the applicator’s wire stop. See Figure 3-6.
5. Press the foot pedal down once. Use a sweeping motion to the right to remove the crimped terminal.
6. Check the crimped terminal and confirm that it meets the specifications and visual inspection.
7. Make sure the applicator properly fed the next terminal into position.
8. Repeat steps 4 and 5 for the next crimp.
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
PUSH
MOTOR ON
Page 18 of 36
TM-3000 and TM4000 Universal Press
GUARD
Split Cycle Operation
WIRE STOP
Description:
The split cycle is used only for closed barrel terminals, and helps to
locate the terminal before crimping the wire. The ram will close
partially to assist in locating the terminal for the termination. With the
terminal located the wire can be placed into the terminal and
terminated. To setup the machine for split cycle push the toggle
switch on the control panel to “Split Cycle”. See Figure 3-5.
Steps:
1. Depress the foot switch once, the ram will lower partially,
positioning the terminal for termination.
2. Place the prestripped wire into the terminal.
3. Depress the foot switch a second time. The ram will complete its
downward stroke and return to the top position to complete the
cycle of terminating the crimp.
PRE-STRIPPED
WIRE
Figure 3-6
CAUTION: Make sure the press guard is in position and all setup procedures are followed. Follow the safety and work
area instructions.
Split Cycle Ram Adjustment
When setting up an applicator for split cycle operation it may be necessary to adjust the split position of the ram (1st
position), so the terminal will be captured by the punch but not terminated. For adjustment, the sensor located on the left
side of the ram cover needs to be adjusted. See the following steps:
SENSOR
1.5mm (.06”)
Steps:
SENSOR BRACKET
MAX. GAP
1. Depress the foot switch once, with
the terminals in the applicator.
TOGGLE SWITCH
See where the punch is located
TO SPLIT CYCLE
in the split position.
2. If the punch is too high and does
not hold the terminal, or the
punch is too low partially
crimping the terminal, the sensor
needs to be adjusted.
Figure 3-7
3. Open the press guard.
4. Loosen the two M12 jam nuts on
the split cycle sensor, located on
M4 JAM NUT
M12 JAM NUT
both sides of the sensor bracket.
Then loosen the M4 jam nut
holding the M4 X 25 socket head screw. Turn the M4 screw clockwise to raise or counter-clockwise to lower. See Figure 37. Raise the sensor if the punch is partially crimping the terminal; or lower the sensor if the ram is not closing far enough
and not centering the terminal.
5. Tighten the M4 socket head screw and the (2)M12 jam nuts positioning the sensor for the split cycle position. See
Figure 3-7.
6. Close the press guard.
7. Repeat step 1 to check for the correct position of the ram. (Be sure Ram is at top dead center first.)
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 19 of 36
TM-3000 and TM4000 Universal Press
Note: The gap between the sensor and the ram should be 1.5mm (.06”) Max. See Figure 3-7.
CAUTION: Always return the ram to the top dead center position or start position of the cycle before recycling the
press. This is done by manually cycling the press. See section 3.3.
Crimp Adjustment
See Section 2.6.1 for Industry standard shut height.
Crimp Adjustment Full and Split Cycle
If conductor crimp height adjustment is required and cannot be made by the cam adjustment on the applicator, the press
ram can be adjusted by following the steps below.
Steps:
1. Open the press guard.
2. Loosen the four M6 socket head screws on the front of the press.
3. Rotate the adjustment dial to the right to raise crimp height or to the left to decrease. Dial indicator lines represent
increments of .05mm (.002”). See Figure 3-8.
LOOSEN M6 SOCKET
4. When adjustment is complete, retighten the four M6 socket head screws.
HEAD SCREW
5. Close the guard.
6. Place a prestripped wire into the terminal and terminate under power.
Examine the quality of the crimp.
7. Repeat steps 1 thru 6 if the desired crimp is not achieved.
Use Caution adjusting the ram downward. Over adjustment in this
direction may cause tooling damage or breakage.
Always return the adjustment to the factory setting before installing another
applicator, or recalibrating shut height.
See Section 2.6.1.
ADJUSTABLE
DIAL
LOOSEN M6 SOCKET
Note: Molex does not recommend making shut height adjustments to any
HEAD SCREW
bench top crimp press. All adjustments should be made at the applicator
Figure 3-8
including shimming of the applicator if required to achieve the proper crimp
height for the crimped terminal. Bench top presses should remain at the industry standard of 135.80mm (5.346”).
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 20 of 36
TM-3000 and TM4000 Universal Press
Section 4
4.1
Maintenance
4.2
Oiler
4.3
Troubleshooting
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 21 of 36
TM-3000 and TM4000 Universal Press
OIL CUP
4.1
Maintenance
Always turn off and disconnect the power supply to the press. Turn off the
“POWER” switch located on the control panel.
For efficient operation the press should be cleaned daily with a soft bristle brush to
remove any carrier strip debris and terminal plating dust from the tooling area.
Maintenance Schedule
The following is offered as a general guideline for maintenance. Tool life can be
increased with good maintenance practices or decrease with lack of maintenance.
Frequency
Cycles
Air Filter
100,000
Air Lubricator 100,000
Item
Ram
N/A
Main Bearing
Cleaning
50,000
25,000
Frequency
Time
Weekly
Weekly
Figure 4-8
GREASE FITTING
Materials
Clean bowl and sintered filter with denatured alcohol
SAE 10W oil. Check and refill if used
SAE 10W oil
Never
Oil Cup (Top of ram) See Figure 4-8.
Once a year
Grease fitting right side of Press bearing lube
Daily
Use soft bristle brush on Applicator mounting plate
4.2. Oiler
Description
The wick action oiler is included with the press. The oiler applies a thin coat of lubricant to the terminals, which helps with
feeding and better release from termination punches. The oiler is primarily used for terminals with gold plating. To avoid
contamination when shipped and during setup, the oiler is shipped from the factory with no lubricant oil. The oiler should
only be used on applicators that require lubrication. Customer must supply lubricant.
Oiler Position
Adjust the position of the oiler unit using the mounting screw that attaches the oiler to the quick change mounting plate.
Loosen the screw, slide the unit to the desired position, and tighten the screw. The unit can be removed and placed on the
rear side of the quick change mounting plate for rear-feed applications.
Oiler Wick
Adjust the height of the oiler wick by pulling up or pushing
down on the wick to the appropriate height. The wick can
be moved using pliers or simply grab it with your fingers.
Filling the Reservoir
While firmly holding the lid, screw the jar (oil reservoir)
counter clockwise until it is removed. Fill the jar with the
correct lubricant oil and replace the lid.
Replacing the Wick
While firmly holding the lid, screw the jar oil reservoir)
counter clockwise until it is removed. Feed a new wick up
into the tube until it protrudes from the top end of the tube
and replace the lid. Replace the wick on a regular basis to
ensure a proper application consistency
LID
MOUNTING
BRACKET
TUBE
WICK
(PKG OF 25
#638900727)
JAR
(OIL RESERVOIR)
Figure 4-9 OILER ASSEMBLY
Package of 25 Wicks:
Molex Order No: 63890-0727
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 22 of 36
TM-3000 and TM4000 Universal Press
Lubricant Oil for Terminal Oiler
Recommended oil: Transdraw B-19
Vendor: Mid-Town Petroleum
9707 South 76th Avenue
Bridgeview, IL 60455
Toll-Free: 877-255-3533
Direct: 708-599-8700
Fax: 708-599-1040
E-mail: sales@midtownoil.com
www.midtownoil.com
www.precisionlubricantsinc.com
Transdraw B-19 is a vanishing lubricant that lubricates just enough and then evaporates so the terminals do not have any
residue. B-19 is recommended for light to moderate duty operations for all metals and will not leave a film behind or leave
very little depending on the operation and environment. It is recommended that you ensure the B-19 is suitable for your
application and environment. A lubricant is highly recommended for all applications where gold plated terminals are being
used or where terminals stick in the crimp punches. Using lubricant might help extend the life of your crimp punches and
anvils.
The lubricant vendor above has no affiliation to Molex nor is Molex promoting requiring any customer to use this supplier.
This supplier is just one source and customers need to determine if this source is acceptable for their needs.
4.3
Troubleshooting
Symptom
Motor will not run
Press will not cycle
Press partially cycles
Doc. No: TM-638017299
Revision: E
Cause
Power/Power cord failure
Loose connection
Guard interlock switch
disengaged
Fuse blown
On/Off switch failure
Motor failure
T-wrench not removed from
motor
Control PCB not working
Solid state relay not working
Control board for motor
Guard interlock switch
disengaged
Faulty footswitch
Control PCB not working
Fuse blown
Toggle switch set to split cycle
Release Date: 06-06-05
Revision Date: 09-05-13
Solution
Check supply
Refer to control schematic
Re-Install guard
Replace
Replace
Replace
Removed T-wrench from motor
Replace
Replace
Repair or replace
Re-Install guard
Check Connection. Repair or replace
Replace
Replace
Reset the toggle switch to full cycle
UNCONTROLLED COPY
Page 23 of 36
TM-3000 and TM4000 Universal Press
Section 5
5.1
Parts List
5.2
Assembly Drawings
5.3
Electrical and Pneumatic Schematics
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 24 of 36
TM-3000 and TM4000 Universal Press
5.1.
Main Parts List
Item No.
REF
REF
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Doc. No: TM-638017299
Revision: E
Order No.
63801-7200
63801-7300
63801-7600
62500-1774
63700-3845
63801-7201
63801-7202
63801-7203
63801-7204
63801-7205
63801-7206
63801-7207
63801-7209
63801-7210
63801-7211
63801-7213
63801-7214
63801-7215
63801-7216
63801-7217
63801-7218
63801-7219
63801-7222
63801-7224
63801-7232
63801-7233
63801-7234
63801-7236
63801-7237
63801-7238
63801-7239
63801-7240
63801-7241
63801-7243
63801-7244
63801-7245
63801-7246
63801-7247
63801-7248
63801-7648
63801-7249
63801-7250
63801-7251
TM-3000 Main Assembly (Figure 5-1 and 5-2)
Description
Universal Press (110VAC)
Universal Press (220VAC)
Universal Press
∗∗ Power Cord (220VAC) 10 AMP
Rotor Magnet
Press Frame
Ram
Follower
Front Cap
Press Face Plate
Switch-TDC
Flag Pickup
Oil Fill Cap
Flag-Position
Split Cycle Prox
Yoke Adapter
Mounting Block Cover
Mounting Block
Press Yoke
Press Shaft
Shaft E-Ring
Front Bearing
Quick Change Plate
Name Plate (Universal Press)
Eye Bolt
Stand off
Terminal Guide
Terminal Guide Bracket
Press Lamp
Lamp Mounting Bracket
Guard Switch Prox
Oiler Assembly (Figure 5-3)
♦Bulb-LED
Alignment Block
Locking Clamp
Clamp Retainer
E-Ring
Rear Bearing
Motor with Gear Reducer
∗∗∗ Motor with Gear Reducer
Small E-Ring
∗ Motor Controller 110VAC
∗∗ Motor Controller 220 VAC
Release Date: 06-06-05
Revision Date: 09-05-13
Quantity
See Notes Below
See Notes Below
See Notes Below
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
N/A (See Note 7)
2
1
1
2
2
1
1
1
1
1
UNCONTROLLED COPY
Page 25 of 36
TM-3000 and TM4000 Universal Press
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Note:
1.
2.
3.
4.
5.
6.
7.
Doc. No: TM-638017299
Revision: E
63801-7252
63801-7253
63801-7254
63801-7256
63801-7257
63801-7258
63801-7259
63801-7269
63801-7270
63801-7271
63801-7272
63801-7273
63801-7275
63801-7276
63801-7277
63801-7278
63801-7283
63801-7284
63801-7285
63801-7286
63801-7288
63801-7290
63801-7631
64016-2590
69018-6237
TM-3000 Main Assembly (Figure 5-1 and 5-2)
Relay - Motor On
Transformer (18V)
PCB-Machine
Sensor Flag -Motor
Motor Shutoff Prox
Prox Motor Shutoff Bracket
Rear Cover
Filter-Regulator-Lubricator
Air Valve-3 Way
Foot switch with cord
Slide Valve
Label (Lightning Bolt) 1-1/2” Triangle
Label (Caution)
Plug (1/4” Tube)
Elbow Male (1/4” Tube) for Filter-Reg.-Lubricator
Elbow Male (1/4” Tube) for 3-Way Valve
Side Guard
Hinge Mounting Bracket
Guard Hinge
Guard Sensor Bracket
Stand-off, Guard Side
Reel Support Assembly
Control Panel
Safety Guard Assembly
∗ Power Cord (110VAC) 20 AMP
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
1
1
2
1
3
1
1
1
1
For TM-3000 Press 220VAC use assembly no. 63801-7300.
For TM-4000 Press (220VAC only) use assembly no. 63801-7600.
All parts for both 63801-7200 and 63801-7300 Presses unless otherwise specified.
∗ Indicates parts for 63801-7200 (110VAC) Press only.
∗ ∗ Indicates parts for 63801-7300 (220VAC) Press only.
∗ ∗∗ Indicates parts for 63801-7600 Press only.
♦ 63801-7241 comes supplied with the Press Lamp (63801-7237)
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 26 of 36
TM-3000 and TM4000 Universal Press
5.2.
Main Assembly
57
22
58
63
(2)
50
21
62
47
20
53 (2)
63
48
54
55
(3)
28
29
59
56
60
52
(3)
12
M12
JAM NUT (2)
(REF)
2
Figure 5-1
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 27 of 36
TM-3000 and TM4000 Universal Press
5.2
Main Assembly (Continued)
10
61
4
7
5
24
18
17
19
6
(2)
23
14
25
13
63
15
20
11
16
3
32
31
(2)
33
36
34
(2)
26
44
45
30
(2)
63
35
9
63
27
43
37
8
41
40
57
REF
46
42
49
110V
38
220V
39
51
1
Figure 5-2
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
220V
64 110V
UNCONTROLLED COPY
Page 28 of 36
TM-3000 and TM4000 Universal Press
Reel Support Parts List
Reel Support Assembly 63801-7290
Item No. Order No. Engineering No.
Description
Quantity
1
63801-7260
63801-7260
Reel Support
1
2
63801-7261
63801-7261
Reel Boss
2
3
63801-7262
63801-7262
Reel Disc
2
4
63801-7263
63801-7263
Reel-Spring
1
Hardware
5
N/A
N/A
M6 by 16 Long Wing Screw
2**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Reel Support Assembly
2
3
3
5
2
4
5
TERMINAL REEL
REFERNCE
Figure 5-3
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
1
UNCONTROLLED COPY
Page 29 of 36
TM-3000 and TM4000 Universal Press
Safety Guard Parts List
Safety Guard Assembly 64016-2590
Item No. Order No. Engineering No.
Description
Quantity
1
63700-2342
63700-2342
Label-Caution(Eye Glasses)
1
2
63700-2344
63700-2344
Label-Caution(Guard In Place)
1
3
63801-7212
63801-7212
Handle, Guard
1
4
63801-7279
63801-7279
Terminal Guide Standoff
4
5
63801-7287
63801-7287
Bracket Guard
1
6
64016-2521
64016-2521
Guard, Front
1
7
64016-2522
64016-2522
Terminal Guide, Lower
1
8
64016-2523
64016-2523
Mounting Bracket
8
9
64016-2537
64016-2537
Guard, Point Of Operation
1
10
64016-2541
64016-2541
Guard, Right
1
11
64016-2579
64016-2579
Spacer Plate
1
12
64016-2581
64016-2581
Guard
1
13
64016-2586
64016-2586
Guard Rear
1
Hardware
14
N/A
N/A
M4 by 8 Long BHCS
10**
15
N/A
N/A
M4 by 10 Long BHCS
16**
16
N/A
N/A
M6 by 12 Long SHCS
4*
17
N/A
N/A
M6 by 16 Long SHCS
2**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 30 of 36
TM-3000 and TM4000 Universal Press
Safety Guard Assembly
(2)
3
14
16
5
(2)
12
4 (4)
11
7
6
1
2
17
13
(8)
15
(8)
(4) 14
8
(8)
15
(8)
10
14
9
(4)
(2)
Figure 5-4
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 31 of 36
TM-3000 and TM4000 Universal Press
Oiler Assembly
3
6
5
3
2
1
4
Figure 5-3
Oiler Assembly
Item No. 43 (63801-7240)
Item No.
1
2
3
4
5
6
Doc. No: TM-638017299
Revision: E
Description
Oiler Wick
Oiler Lamp Tube
Oiler Lamp Tube Nut
Wide Mouth Glass Jar
Oiler Glass Jar Lid
Oiler Bracket
Release Date: 06-06-05
Revision Date: 09-05-13
Quantity
1
1
2
1
1
1
UNCONTROLLED COPY
Page 32 of 36
TM-3000 and TM4000 Universal Press
5.3.
Electrical Schematic
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 33 of 36
TM-3000 and TM4000 Universal Press
5.3.
Pnuematic Schematic
Figure 5-5
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 34 of 36
TM-3000 and TM4000 Universal Press
Section 6
6.1
EC Declaration of Conformity
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 35 of 36
TM-3000 and TM4000 Universal Press
For more information use the Quality Crimping Handbook
And Industrial Crimping Handbook
There is no charge for these books, they can be found on the Molex Website (www.molex.com) or contact your local Molex
sales engineer
Visit our Web site at http://www.molex.com
Doc. No: TM-638017299
Revision: E
Release Date: 06-06-05
Revision Date: 09-05-13
UNCONTROLLED COPY
Page 36 of 36
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