0638064700

Mini-Mac Applicator Rear Feed for .187 Slip on QD Receptacle Terminals Mini-Mac Applicator Rear Feed Application Tooling Specification Sheet Order No. 63806-4700 FEATURES     Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Directly adapts to most automatic wire processing machines SCOPE Products: .250 Slip on QD Receptacle Terminals, 20-22 AWG, UL1015 Wires. Terminal Series No. Terminal Order No. Insulation Diameter Terminal (2) IPC/WHMA-A620 (1) Insulation range AWG mm² mm In. mm In. Wire Size Strip Length mm In. 35725-3800 35725-3801 20-22 --- 2.30-2.60 .090-.102 2.60 Max. .102 Max. 4.80-5.20 .189-.205 35725-3810 Note: This terminal will accommodate the UL1015 Wires. (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. UL1015 Wires is recommended. (2) Overall insulation OD specification for terminal. 35725 DEFINITION OF TERMS CONDUCTOR CRIMP HEIGHT INSULATION CRIMP WIRE SEAM STRIP LENGTH BELL MOUTH BRUSH CUT-OFF TAB CUT-OFF TAB Doc No: ATS-638064700 Revision: A Release Date: 01-23-15 Revision Date: 01-23-15 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator Rear Feed for .187 Slip on QD Receptacle Terminals CRIMP SPECIFICATIONS Terminal Series No. 35725 Terminal Series No. Bell mouth mm In. 0.30-0.60 .012-.024 Cut-off Tab Maximum mm In. 0.50 .020 Bend up Bend down Twist Roll Degree Degree 3 5 35725 3 3 Conductor Brush mm In. 0.30-0.80 .012-.031 Punch Width (Ref) Conductor Insulation mm In mm In 2.20 .087 3.00 .118 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Wire Size Terminal Series No. 35725 AWG mm2 20 -22 -- Conductor Crimp Insulation Crimp (REF) Height Width Height Width mm In. mm In. mm In. mm In. 1.20-1.40 .047-.055 2.1-2.3 .082-.090 NA NA 3.00 .118 1.10-1.30 .043-.051 2.1-2.3 .082-.090 NA NA 3.00 .118 Pull Force Minimum N Lb. 78.3 17.6 58.7 13.2  Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638064700 Revision: A Release Date: 01-23-15 Revision Date: 01-23-15 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator Rear Feed for .187 Slip on QD Receptacle Terminals PARTS LIST Mini-Mac Applicator 63806-4700 Item Order No. Engineering No. Description Quantity Perishable Tooling 63806-4770 63806-4770 Tool Kit (All “Y” Items) REF 1 63806-4701 63806-4701 Conductor Punch 1Y 2 63464-2201 63464-2201 Conductor Anvil 1Y 3 63806-4702 63806-4702 Insulation Punch 1Y 4 63445-3072 63445-3072 Insulation Anvil 1Y 5 63801-5018 63801-5018 Cut-off Punch 1Y 6 63485-1402 63485-1402 Cut-off Die 1Y 7 63801-4906 63801-4906 Cut-Off Blade 1Y Other Components 8 11-18-5371 60817A117 Feed Finger 1 9 63485-1809 63485-1809 Hold Down Blade 1 10 63700-4411 63700-4411 Compression Spring 1 11 63801-4160 63801-4160 Guide – R.H. 1 12 63801-4161 63801-4161 Guide – L.H. 1 13 63801-5013 63801-5013 Wire Stop 1 14 63801-5022 63801-5022 Spacer for Cut-off Punch 1 15 63801-5033 63801-5033 Tooling Washer 1 16 63803-5141 63803-5141 Conductor Bushing 1 Frame 17 63801-2600 63801-2600 Rear Feed Applicator Frame Head 1 18 63801-2603 63801-2603 Base 1 19 63801-7151 63801-7151 Terminal Track 1 20 63801-7160 63801-7160 Terminal Drag Assembly 1 Hardware 21 N/A N/A M4 by 8 Long BHCS 4** 22 N/A N/A M4 by 10 Long BHCS 1** 23 N/A N/A M4 by 14 Long SHCS 2** 24 N/A N/A M4 by 16 Long SHCS 2** 25 N/A N/A M5 by 12 Long BHCS 2** 26 N/A N/A M5 by 20 Long SHCS 2** 27 N/A N/A M6 by 10 Long BHCS 4** 28 N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638064700 Revision: A Release Date: 01-23-15 Revision Date: 01-23-15 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator Rear Feed for .187 Slip on QD Receptacle Terminals Assembly Drawing 23 (2) 7 14 22 10 8 1 17 16 21 3 (4) 15 12 28 11 9 17 20 13 18 25 (2) 19 27 (4) 5 24 Figure 1 6 2 (2) 4 Doc No: ATS-638064700 Revision: A Release Date: 01-23-15 Revision Date: 01-23-15 26 (2) UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator Rear Feed for .187 Slip on QD Receptacle Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-638064700 Revision: A Release Date: 01-23-15 Revision Date: 01-23-15 UNCONTROLLED COPY Page 5 of 5