0638088070

FA2 Crimp Applicator for MX150 22 Grip Wire Seal Receptacle Terminals Order Number 63808-8000 Application Tooling Specification FEATURES       Applicator designed to industry-standard mounting and 135.80mm (5.346") shut height Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .025mm (.001") for insulation height Fine adjustment of the bend is achieved using the bend control adjust dial Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: MX150 22 Grip Receptacle Wire Seal Terminals; 22 AWG and 0.50mm2 wires. Terminal Series No. 34081 34083 34751 Terminal Order No. 34081-3005 34081-5003 34083-3003 34751-1003 Wire Insulation Diameter Wire Type Size mm M1L-123A4 (TXL) 22 AWG M1L-126A1 JASO D611 (AVSS) In. Strip Length mm In. 1.20-1.70 .047-.067 4.70-5.60 .185-.220 0.50mm 2 FLR91X-A-XLPO Doc. No: 638088000 Revision: B Release Date: 04-09-19 Revision Date: 06-17-20 UNCONTROLLED COPY Page 1 of 7 FA2 Crimp Applicator for MX150 22 Grip Wire Seal Receptacle Terminals DEFINITION OF TERMS CRIMP/TRANSITION K L SECTION K-K K 9 L SECTION L-L CRIMP SPECIFICATIONS The following crimp specifications are based on document AS-34083-002 Rev. B2: Feature Requirement 1. Bend Up 3° Max 2. Bend Down 3° Max 3. Twist 3° Max 4. Roll 3° Max 5. Bell Mouth Rear 0.30-0.70mm (.012-.028”) 6. Bell Mouth Front Not Applicable 7. Conductor Brush a. 0.40mm (.016”) Max b. 0.40mm (.016”) Max above conductor crimp 8. Cut-Off Tab a. 0.50mm (.020”) Max b. 0.30mm (.012”) Max curl Conductor Crimp Wire Type Wire Size 9. Crimp Height M1L-123A4 22 AWG 0.95-1.05mm .037-.041 in. 0.50mm2 1.05-1.15mm .041-.045 in. 10. Crimp Width M1L-126A1 JASO D611 1.50-1.70mm .059-.067 in. FLR91X-A-XLPO Wire Type Wire Seal Crimp ALL Pull Force 13. Conductor Anvil Flash Doc. No: 638088000 Revision: B Wire Size 22 AWG 0.50mm2 11. Crimp Height 3.40-3.60mm .134-.142 in. Wire Type Wire Size M1L-123A4 22 AWG 50 N 11.3 lb. ALL 0.50mm 75 N 16.9 lb. 2 12. Crimp Width 3.35-3.55mm .132-.140 in. Minimum Force To be measured with no influence from the wire seal crimp. 0.10mm (.004”) Max; Not to extend below lowest point of conductor crimp Release Date: 04-09-19 Revision Date: 06-17-20 UNCONTROLLED COPY Page 2 of 7 FA2 Crimp Applicator for MX150 22 Grip Wire Seal Receptacle Terminals 14. Seal Grip Step 0.45-0.65mm (.018-.026”) 15. Crimp Bulge 2.62mm (.103”) Max within crimp/transition area Misc. Wire Type Wire Size M1L-123A4 22 AWG ALL 0.50mm2 16. Wire Seal Position on Wire (Ref) 17. Wire Seal Position on Terminal 0.20-0.40mm .008-.016 in. 1.10mm Min .043 in. Min Wire Seal Color Wire Seal No. Pink E-1644-01 NOTES CUTTING INSERT Applicator Notes    This applicator is for automatic wire processor use only. This applicator does not include a cutting insert. Installing a cutting insert will cause jamming in this applicator. Specification Notes   It is very important that the brush length is consistently within specification for this sealed connector system to work properly. This applicator should only be run in a properly set up wire processor to consistently achieve the brush length. General Notes 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by hand cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FA2 manual (TM-638080200). 6. Molex recommends crimping standard copper wire only. 7. Lubrication must be used when crimping gold and select gold terminals to prevent terminals from sticking in the conductor punch. Use 63801-7240 oiler or equivalent. WARNINGS CAUTION: This applicator must be installed in a press with a standard shut height of 135.80mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex tooling crimp specifications are valid only when used with Molex terminals and tooling manufactured by Molex and sold by Molex or authorized distributors (“Molex Tooling”). When using tooling other than Molex Tooling with Molex-specific connector systems listed in our ATS documents, the Molex Tooling qualification does not apply, and the responsibility for full qualification of the connector system is that of the customer. Molex accepts no liability for connector performance or tooling support where tooling other than Molex Tooling is used or where Molex Tooling is modified. Doc. No: 638088000 Revision: B Release Date: 04-09-19 Revision Date: 06-17-20 UNCONTROLLED COPY Page 3 of 7 FA2 Crimp Applicator for MX150 22 Grip Wire Seal Receptacle Terminals PARTS LIST Item Order No. 1 2 3 4 5 63808-8070 63454-0161 63457-0110 63456-3305 63455-0172 63443-0034 6 7 8 9 10 11 12 13 14 15 16 17 18 19 63443-0128 63700-0539 63443-0117 63443-7532 63443-0090 63890-0008 63600-5776 63600-5775 63443-4759 63443-7403 63808-0229 63443-3203 63600-5016 63443-4412 20 21 22 23 24 63808-0200 63443-4601 63443-4602 63443-4801 63808-0197 25 26 27 28 29 30 31 32 33 34 35 — — — — — — — — — — — FA2 Applicator 63808-8000 Engineering No. Description Perishable Tooling 63808-8070 Tool Kit (All "Y" Items) 63454-0161 Insulation Punch 63457-0110 Conductor Punch 63456-3305 Insulation Anvil 63455-0172 Conductor Anvil 63443-0034 Front Plunger Non-Perishable Components 63443-0128 Front Plunger Retainer 63700-0539 Cut-Off Plunger Spring 63443-0117 Front Scrap Chute 63443-7532 Anvil Mount 63443-0090 Wire Stop 63890-0008 Front Plunger Striker 63600-5776 Nose Hold Down 63600-5775 Nose Hold Down Shank 63443-4759 Terminal Guide 63443-7403 Hold Down Block 63808-0229 Bend Adjust Dial 63443-3203 Wire Pusher 63600-5016 Compression Spring 63443-4412 Feed Cam Frame 63808-0200 Applicator Core 63443-4601 Track 63443-4602 Carrier Cover 63443-4801 Drag Pad 63808-0197 Mechanical Feed Assembly Hardware — M2.5 x 4 SHCS — M3 Flat Washer Hard — M3 Inner Tooth Lock Washer — M3 x 6 BHCS — M3 x 12 SHCS — M4 x 6 SHCS — M4 x 6 SSS — M4 x 8 SHCS — M4 x 40 SHCS — M5 x 12 SHCS — #10-32UNF x .25" BHCS Quantity Ref 1Y 1Y 1Y 1Y 1Y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1* 1* 1* 2* 4* 1* 1* 2* 2* 1* 1* *Fastener parts can be purchased through most industrial suppliers by using the description in the table above. Doc. No: 638088000 Revision: B Release Date: 04-09-19 Revision Date: 06-17-20 UNCONTROLLED COPY Page 4 of 7 FA2 Crimp Applicator for MX150 22 Grip Wire Seal Receptacle Terminals ASSEMBLY DRAWING 19 32 (2) 20 16 26 35 27 2 29 18 15 1 11 13 31 12 17 24 20 29 (3) 21 14 23 22 5 4 28 (2) 34 3 7 10 6 9 25 Figure 1 30 33 (2) Doc. No: 638088000 Revision: B 8 Release Date: 04-09-19 Revision Date: 06-17-20 UNCONTROLLED COPY Page 5 of 7 FA2 Crimp Applicator for MX150 22 Grip Wire Seal Receptacle Terminals FACTORY SETTINGS Feed Pawl Assembly The FA2 applicator number 63808-8000 ships with the following factory settings. See Figure 2:   The feed pawl shaft and M3 screw that holds the feed pawl spring are in position 1. The pin is in position B. FEED PAWL SPRING M3 SCREW FEED PAWL SHAFT 3 2 1 FEED PAWL GUIDE BLOCK C AB PIN Figure 2 Note M3 x 6 SHCS (2) This information is included as a reference only. Each applicator is configured and tested by Molex prior to shipping, and the above settings were used to produce the included sample crimps. Third Dial/Ram Assembly Indicates item number on the Parts List and Assembly Drawing Front HOLD DOWN BLOCK RAM 62.3mm (Ref) BEND ADJUST DIAL 10.8mm (Ref) NOSE HOLD DOWN SHANK NOSE HOLD DOWN Doc. No: 638088000 Revision: B 16 NOSE HOLD DOWN SHANK NOSE HOLD DOWN 13 15 13 12 12 Release Date: 04-09-19 Revision Date: 06-17-20 UNCONTROLLED COPY Page 6 of 7 FA2 Crimp Applicator for MX150 22 Grip Wire Seal Receptacle Terminals Mounting Datum Location This applicator was assembled and tested by Molex with the mounting datum in the location shown in Figure 3. Do not remove the mounting datum. M4 x 10 SHCS M3 x 10 DOWEL PIN MOUNTING DATUM BASE PLATE Figure 3 Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 638088000 Revision: B Release Date: 04-09-19 Revision Date: 06-17-20 UNCONTROLLED COPY Page 7 of 7