0638113400

63811-3400 Hand Crimp Tool for Pin and Socket .093 Terminals HAND CRIMP TOOL Operating Instruction and Specification Sheet Order No. 63811-3400 FEATURES Œ Œ Œ Small handle spread which make this style tool ideally suited for end users Ratchet with safety release that ensures consistent performance A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position SCOPE Terminal Series No. 1433 1434 1881-3 2799 Wire Size AWG mm² 24 - 30 0.20 - 0.05 24 - 30 0.20 - 0.05 24 - 30 0.20 - 0.05 24 - 28 0.20 - 0.08 Insulation Diameter mm In. 0.76 - 1.77 .030 - .060 0.76 - 1.77 .030 - .060 0.76 - 1.77 .030 - .060 0.76 - 1.77 .030 - .060 Strip Length mm In. 3.96 - 5.53 .156 - .218 3.96 - 5.53 .156 - .218 3.96 - 5.53 .156 - .218 3.96 - 5.53 .156 - .218 DEFINITION OF TERMS BEND UP ROLLING BRUSH CONDUCTOR CRIMP BELL MOUTH INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63811-3400 Revision: B Release Date: 09-10-02 Revision Date: 07-29-04 UNCONTROLLED COPY Page 1 of 5 63811-3400 Hand Crimp Tool for Pin and Socket .093 Terminals CONDITIONS: After crimping, the conductor profiles should measure the following (see notes on page 4). 1433 1433 1433 1433 AWG 24 26 28 30 mm2 0.20 0.12 0.08 0.05 mm .86-.94 .86-.94 .86-.94 .84-.91 In. .034-.037 .034-.037 .034-.037 .033-.036 Punch Width (Ref) Cond. Ins. mm In. mm In. 1.60 .063 1.90 .075 1.60 .063 1.90 .075 1.60 .063 1.90 .075 1.60 .063 1.90 .075 1434 1434 1434 1434 24 26 28 30 0.20 0.12 0.08 0.05 .86-.94 .86-.94 .86-.94 .84-.91 .034-.037 .034-.037 .034-.037 .033-.036 1.60 1.60 1.60 1.60 .063 .063 .063 .063 1.90 1.90 1.90 1.90 .075 .075 .075 .075 44.5 26.7 17.8 13.3 10.00 6.00 4.00 3.00 X X X X 1881-3 1881-3 1881-3 1881-3 24 26 28 30 0.20 0.12 0.08 0.05 .86-.94 .86-.94 .86-.94 .84-.91 .034-.037 .034-.037 .034-.037 .033-.036 1.60 1.60 1.60 1.60 .063 .063 .063 .063 1.90 1.90 1.90 1.90 .075 .075 .075 .075 44.5 26.7 17.8 13.3 10.00 6.00 4.00 3.00 X X X X 2799 2799 2799 24 26 28 0.20 0.12 0.08 .94-1.02 .94-1.02 .91-.99 .037-.040 .037-.040 .036-.039 1.50 1.50 1.50 .059 .059 .059 1.90 1.90 1.90 .075 .075 .075 35.6 26.7 17.8 8.00 6.00 4.00 Terminal Series No. Doc No. 63811-3400 Revision: B Wire Size Cond. Crimp Height (REF) Release Date: 09-10-02 Revision Date: 07-29-04 UNCONTROLLED COPY Pull Force Min. Profile N 44.5 26.7 17.8 13.3 Lb. 10.00 6.00 4.00 3.00 A X X X X B X X X Page 2 of 5 63811-3400 Hand Crimp Tool for Pin and Socket .093 Terminals PRE-STRIPPED WIRE OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals TERMINAL 1. Lift the locator blade and place the terminal into the correct die profile (A or B), release the locator blade. Not all tools are equipped with a locator or locator blade. Figure 1 2. Partially close the tool until the terminal is held in place, (See Figure 2). 3. Place a wire into the terminal and up against the locator blade, (See Figure 3). On tools without locators line the wire up with the conductor and insulation grips visually. 4. Close the tool until the ratchet releases, (See Figure 4). 5. Lift the locator blade or wire stop up. 6. Carefully remove the crimped terminal. Figure 2 Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint Figure 3 free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by lifting the ratchet release lever (See Figure 4). Doc No. 63811-3400 Revision: B Release Date: 09-10-02 Revision Date: 07-29-04 UNCONTROLLED COPY Page 3 of 5 63811-3400 Hand Crimp Tool for Pin and Socket .093 Terminals How To Adjust Tool Crimp Force (See Figure 4) It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. 2. 3. 4. 5. 6. Remove the screw and washer. Located over the adjustment ring. Lift the adjusting ring slightly, off of the locating pin. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp pressure. Press the adjusting wheel flat against the tool and engage the locking pin. Replace the washer and screw. Check the crimp specifications after tool crimp force is adjusted. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. Caution: Repetitive use of this tool should be avoided. Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above). Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Doc No. 63811-3400 Revision: B Release Date: 09-10-02 Revision Date: 07-29-04 UNCONTROLLED COPY Page 4 of 5 63811-3400 Hand Crimp Tool for Pin and Socket .093 Terminals PARTS LIST Item Number 1 2 3 Order Number 63811-3475 11-11-0324 11-11-0320 Description Locator Assembly** Spring (Main) Spring (Ratchet) Quantity 1 1 1 ** Not all tools are equipped with a locator or locator blade. 2 M4 NUT 1 RATCHET RELEASE LEVER LOCATOR BLADE 3 M4 X 18LG BHCS ADJUSTMENT RING Figure 4 Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL, 60563 Tel: 630-969-4550 Fax: 630-505-0049 Visit our Web site at http://www.molex.com Doc No. 63811-3400 Revision: B Release Date: 09-10-02 Revision Date: 07-29-04 UNCONTROLLED COPY Page 5 of 5