0638115300

Hand Crimp Tool for MX150L Terminals HAND CRIMP TOOL SPECIFICATION SHEET Order No. 63811-5300 FEATURES % % % % TYPE 4C A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio SCOPE Products: MX150L 10-12 AWG Terminal Series No. 19431 19434 Æ Æ Terminal Order No. Wire Size Insulation Diameter Strip Length Reel AWG mm² mm In. mm In. Loose Piece 19431-0016 19431-0001 10-12 5.26-3.31 3.90-4.85 .153-.191 5.50-6.20 .217-.244 19434-0003 19434-0001 10-12 5.26-3.31 3.90-4.85 .153-.191 5.50-6.20 .217-.244 Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab. DEFINITION OF TERMS STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH BEND UP ROLLING TWISTING WIRE ANGLE BEND DOWN CONDUCTOR CRIMP WIRE CUT-OFF TAB Doc No: ATS-638115300 Revision: B SEAM Release Date: 02-28-06 Revision Date: 10-15-07 UNCONTROLLED COPY Page 1 of 5 Hand Crimp Tool for MX150L Terminals CRIMP SPECIFICATION Terminal Series No. 19431 19434 Bell Mouth Bend up Bend down Twist Roll Conductor Brush Wire Angle mm In. Degree Degree mm In. Degree 0.25-1.25 .010-.049 2 3 4 8 0.10-0.50 .004-.020 5° Max 0.25-1.25 .010-.049 2 3 4 8 0.10-0.50 .004-.020 5° Max Seam: Seam shall not be open and no wire allowed out of the crimping area. CONDITIONS: After crimping, the conductor profiles should measure the following (See notes on page 4). Terminal Wire Size Series No. AWG mm2 10 5.26 19431 12 3.31 10 5.26 19434 12 3.31 Conductor Crimp Height (Ref) Crimp Width (Ref) mm In. mm In. 2.45-2.55 .096-.100 3.70-3.90 .146-.154 2.05-2.15 .081-.085 3.70-3.90 .146-.154 2.45-2.55 .096-.100 3.70-3.90 .146-.154 2.05-2.15 .081-.085 3.70-3.90 .146-.154 Insulation Crimp Height (Ref) Crimp Width (Ref) mm In. mm In. 5.00 Max .197 Max 5.10-5.30 .201-.209 4.50 Max .177 Max 5.00-5.20 .197-.205 5.00 Max .197 Max 5.10-5.30 .201-.209 4.50 Max .177 Max 5.00-5.20 .197-.205 Pull Force Minimum N Lb. 356.0 80.0 311.5 70.0 356.0 80.0 311.5 70.0 OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects - damage can occur to the tool or die. Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. HANDLE OPEN TERMINAL LOCK IN UP RIGHT POSITION LOCATOR CLOSED WIRE AGAINST WIRE STOP WIRE IN TERMINAL JAWS PARTIALLY CLOSED PUSH HERE TO OPEN WIRE STOP Figure 1 Figure 2 Crimping Terminals Swing the terminal locator against the crimp tool and turn the lock up to lock the locator. Terminals can be loaded easily while the locator is against the crimp tool and locked. The spring-loaded locator needs to be in the up position for terminals to load easily. Doc No: ATS-638115300 Revision: B Release Date: 02-28-06 Revision Date: 10-15-07 UNCONTROLLED COPY Page 2 of 5 Hand Crimp Tool for MX150L Terminals 1. To raise the wire stop, press the tab on the wire stop as shown in Figure 1. Insert the proper terminal into the nest opening and release the wire stop to lower it. 2. Insert the proper pre-striped wire over the terminal. Gently touch the wire stop with the end of the wire. See Figure 2 and 3. 3. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed. Release handles to open the jaws. Note: The tamper proof ratchet action will not release the tool until it has been fully closed. 4. Remove the crimp terminal from the terminal locator by pressing the tab on the wire stop and gently pulling on the wire. 5. Visually inspect the crimped terminal for proper crimp location and crimp height. PUNCH TERMINAL WIRE STOP Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: WIRE 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. WIRE AGAINST STOP ANVIL LOCATOR 2. Do not use any abrasive materials that could Figure 3 damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams (See Figure 4) Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by rotating the small slotted screw marked with an arrow. See Figure 4. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. CAUTION: Repetitive use of this tool should be avoided. Doc No: ATS-638115300 Revision: B Release Date: 02-28-06 Revision Date: 10-15-07 UNCONTROLLED COPY Page 3 of 5 Hand Crimp Tool for MX150L Terminals Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. A crimp height chart is provided with this manual as Reference Only. 3. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 4. An occasional destructive pull force test should be performed to check hand tool crimp. Pull force should be used as the final criteria for an acceptable crimp. Pull force values Must exceed the Minimum pull force specifications listed on pages 2 and 3. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 5. Molex does not certify crimp hand tools. 6. This tool is very difficult to disassemble and reassemble. Customer repair is not recommended. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Doc No: ATS-638115300 Revision: B Release Date: 02-28-06 Revision Date: 10-15-07 UNCONTROLLED COPY Page 4 of 5 Hand Crimp Tool for MX150L Terminals PARTS LIST Item Number 1 2 Order Number 63811-4773 63811-5375 Description Locator Base with Lock Locator Quantity 1 1 M4 X 8mm LONG BHCS 1 2 RATCHET RELEASE SCREW Figure 4 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638115300 Revision: B Release Date: 02-28-06 Revision Date: 10-15-07 UNCONTROLLED COPY Page 5 of 5