0638246300

Extractor Tool Kit for MXP120 connector system Extractor Tool Application Tooling Specification Sheet Order No. 63824-6300 FEATURES The 63824-6300 Tool Kit is used on MXP120 Sealed Connection System. See below. SCOPE Products: The Molex 1.2 sealed system is a series of connectors with 1x2, 1x3, 1x4, and 1x6, terminal configurations, designed to be used with Tyco 1.2 MCON terminals or Kostal MLK 1.2 terminals. Terminal No. Wire Size 1452665-3 1452668-3 2141114-3 2141116-3 2177610-3 0.25 - 0.35mm² 0.50 - 0.75mm² 0.25 - 0.35mm² 0.50 - 0.75mm²) 0.75 - 1.0mm² 32124734110 32124734120 32124734130 0.35mm² 0.5mm² 0.75 - 1.0mm² Description Tyco 1.2 MCON MCON-1.2 LL (Locking- Lance) Receptacle MCON-1.2 LL (Locking- Lance) Receptacle MCON-1.2 CB (Clean- Body) Blade MCON-1.2 CB (Clean- Body) Blade MCON-1.2 CB (Clean-Body) Blade Kostal MLK 1.2 MLK-1.2mm Single wire seal LL (Locking- Lance) Receptacle MLK-1.2mm Single wire seal LL (Locking- Lance) Receptacle MLK-1.2mm Single wire seal LL (Locking- Lance) Receptacle Housing Series 34900 34900 34899 34899 34899 Female Female Male Male Male 34900 34900 34900 Female Female Female DESCRIPTION: CONNECTOR HOUSING CONNECTOR HOUSING INDEPENDENT SECONDARY LOCK (ISL) CPA TERMINAL HOUSING PRIMARY LOCK REINFORCEMENT (PLR) MALE TERMINAL CONNECTOR 34899 Order No: ATS-638246300 Revision: B Release Date: 8-23-16 Revision Date: 4-05-17 Figure 1 SEAL RING FEMALE TERMINAL CONNECTOR 34900 UNCONTROLLED COPY Page 1 of 6 Extractor Tool Kit for MXP120 connector system Ordering Information Circuits Size Series No. Description 34899 Male 34900 Female 2 Circuit 34899 Male 34900 Female 3 Circuit 34899 Male 4 Circuit 34900 Female 34899 Male 6 Circuit 34900 Order No: ATS-638246300 Revision: B Female 34899-2010 34899-2022 34899-2040 34899-2070 34899-2082 34900-2001 34900-2022 34900-2120 34899-3010 34899-3022 34899-3040 34899-3070 34899-3090 34899-3112 34900-3001 34900-3022 34900-3120 34900-3126 34899-4015 34899-4070 34899-4076 34899-4085 34900-4010 34900-4016 34900-4025 34900-4114 34900-4123 34900-4132 34899-6010 34899-6022 34899-6050 34899-6080 34899-6092 34899-6120 34900-6010 34900-6028 34900-6110 34900-6128 34900-6144 Release Date: 8-23-16 Revision Date: 4-05-17 Sealed Assembly Cable Seal 34899-2011 34899-2012 34899-2013 34899-2020 34899-2023 34899-2030 34899-2031 34899-2032 34899-2041 34899-2042 34899-2043 34899-2050 34899-2071 34899-2072 34899-2073 34899-2080 34899-2083 34900-2002 34900-2003 34900-2004 34900-2020 34900-2023 34900-2101 34900-2102 34900-2103 34900-2121 34900-2122 34900-2123 34899-3011 34899-3012 34899-3013 34899-3020 34899-3023 34899-3030 34899-3031 34899-3032 34899-3041 34899-3042 34899-3043 34899-3050 34899-3071 34899-3080 34899-3081 34899-3082 34899-3091 34899-3092 34899-3093 34899-3110 34899-3113 34899-3120 34899-3121 34899-3122 34900-3002 34900-3003 34900-3004 34900-3020 34900-3023 34900-3101 34900-3102 34900-3103 34900-3121 34900-3122 34900-3123 34900-3124 34900-3127 34899-4016 34899-4025 34899-4026 34899-4050 34899-4071 34899-4072 34899-4073 34899-4074 34899-4080 34899-4081 34899-4082 34899-4083 34899-4086 34900-4011 34900-4012 34900-4013 34900-4014 34900-4020 34900-4021 34900-4022 34900-4023 34900-4026 34900-4110 34900-4111 34900-4112 34900-4115 34900-4116 34900-4120 34900-4121 34900-4124 34900-4125 34900-4126 34900-4130 34900-4133 34900-4134 34900-4135 34900-4136 34899-6011 34899-6012 34899-6013 34899-6020 34899-6023 34899-6040 34899-6041 34899-6042 34899-6060 34899-6061 34899-6062 34899-6063 34899-6081 34899-6082 34899-6083 34899-6090 34899-6093 34899-6110 34899-6111 34899-6112 34899-6121 34899-6122 34899-6123 34900-6011 34900-6012 34900-6013 34900-6019 34900-6030 34900-6040 34900-6041 34900-6042 34900-6111 34900-6112 34900-6113 34900-6119 34900-6130 34900-6140 34900-6141 34900-6142 34900-6148 UNCONTROLLED COPY 34899-2021 34899-2033 34899-2060 34899-2081 34900-2021 34900-2104 34899-3021 34899-3033 34899-3060 34899-3083 34899-3111 34899-3123 34900-3021 34900-3104 34900-3125 34899-4060 34899-4075 34899-4084 34900-4015 34900-4024 34900-4113 34900-4122 34900-4131 34900-4142 34899-6021 34899-6043 34899-6070 34899-6091 34899-6113 34900-6021 34900-6043 34900-6121 34900-6143 Page 2 of 6 Extractor Tool Kit for MXP120 connector system OPERATION: Separating the Male from the Female Connector 1. Disengage the CPA by pulling back as shown in Figure 2. Figure 2 2. Push the connector halves together to unload the pressure on the latch system. 3. Depress the CPA latch with your thumb and hold it down while gently pulling the connector halves apart. See Figure 3. Figure 3 Removing the Terminal GRIP THE CENTER RIB OF THE PLR WITH THE TWIZZERS Male Connector When removing damaged crimp wires the PLR on the male connector will need to be opened first. 1. To open the Primary Lock Reinforcement (PLR) use the serrated tip of the tweezers in the tool kit. 2. Grip the center rib feature of the PLR and pull the PLR out just enough so that the locking latches are visible Do not remove the PLR. See (open position). Figure 4 and 5. Order No: ATS-638246300 Revision: B Release Date: 8-23-16 Revision Date: 4-05-17 Figure 4 UNCONTROLLED COPY MALE CONNECTOR Page 3 of 6 Extractor Tool Kit for MXP120 connector system PLR IN LOCKED POSITION PLR IN OPEN POSITION Figure 5 OPERATION: When removing a damaged crimped terminal from the 1.2mm sealed male housing follow the steps below: SMALL HOLE IN THE PLR 1. Using the 63824-2900 tool, position the extraction tool blade into the small hole (in line with the terminal to be removed) in the PLR. See Figure 6. 2. Push the crimped wire forward in the arrow direction HOUSING before using the Extractor Tool. TERMINAL 3. Continue to push the extractor tool into the small Figure 6 EXTRACTOR hole until it clicks or comes to a stop. TOOL 4. This should separate the latch from the terminal. Do not force the extractor tool any farther, otherwise it may damage the housing. 5. Holding the extractor tool against the housing, gently pull the crimped wire out of the connector. See Figure 7. LATCH IN THE LOCKED POSTION HOUSING EXTRACTOR TOOL PUSH CRIMPED WIRE TERMINAL Figure 7 LATCH IN THE UNLOCKED POSTION HOUSING EXTRACTOR TOOL PULL CRIMPED WIRE TERMINAL CAUTION: This extractor tool should be used to extract the terminal only. Using it for unintended purposes may cause injury or damage to parts. Be careful not to deform the end of the terminal. Order No: ATS-638246300 Revision: B Release Date: 8-23-16 Revision Date: 4-05-17 UNCONTROLLED COPY Page 4 of 6 Extractor Tool Kit for MXP120 connector system Female Connector When removing damaged crimp wires the Independent Secondary Lock (ISL) on the female connector will need to be opened first. FEMALE HOUSING SCREW DRIVER Figure 8 ISL OPEN ISL LOCKED 6. Using the Molex 63600-4398 Screwdriver in the tooling kit, insert the flat edge under the lip of the female housing and under the top edge of the ISL. See Figure 8. Do not remove the ISL. 7. Using the blade of the screwdriver gently slide the ISL out until it comes to a stop. OPERATION: When removing a damaged crimped terminal from the 1.2mm sealed female housing follow the steps below: 1. Push the crimped wire forward in the arrow direction before using the Extractor Tool. 2. Using the 63824-2900 tool, position the blade of the extraction tool into desired small slot (in line with the terminal to be removed) in the front face of the female housing as shown in Figure 9. WARNING: Do not insert the blade of the extractor into the large slots the contact beam will be damaged. DO NOT INSERT TOOL IN THE LARGE SLOTS EXTRACTOR TOOL FEMALE HOUSING WIRE USE THESE SLOT FOR THE EXTRACTOR TOO Figure 9 Order No: ATS-638246300 Revision: B Release Date: 8-23-16 Revision Date: 4-05-17 EXTRACTOR TOOL ISL OPEN SMALL SLOT IN FRONT FACE UNCONTROLLED COPY Page 5 of 6 Extractor Tool Kit for MXP120 connector system 3. Continue to push the extractor tool into the small hole until it comes to a stop. Do not force the extractor tool any farther, otherwise it may damage the housing. 4. Depress the terminal locking tang and gently pull the terminal back through the connector slot in the arrow direction as shown in Figure 10. WIRE EXTRACTOR TOOL TERMINAL LOCKING TANG Figure 10 WIRE TERMINAL EXTRACTOR TOOL LOCKING TANG DEPRESSED CAUTION: This extractor tool should be used to extract the terminal only. Using it for unintended purposes may cause injury or damage to parts. Be careful not to deform the end of the terminal. Avoid lifting the housing lock too high. CAUTION: Molex specifications are valid only when used with Molex terminals, applicators and tooling. Molex does not offer repair parts for Extractor Tools due to the inexpensive nature of these tools. Application Tooling Support 2200 Wellington Court Lisle, IL 60532 USA Phone: +1-402-458-TOOL (8665) E-mail: applicationtooling@molex.com Visit our Website at www.molex.com/applicationtooling Order No: ATS-638246300 Revision: B Release Date: 8-23-16 Revision Date: 4-05-17 UNCONTROLLED COPY Page 6 of 6