0638320700

Mini-Mac Applicator for Power 60 Amp Crimp Terminals Mini-Mac Applicator Air-Feed Application Tooling Specification Sheet Order No.63832-0700 FEATURES





Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. Molex applicators with air feed require presses equipped with an air valve. Molex presses with air valves include the TM-4000 (63801-7600). SCOPE Products: Power 60 Amp Crimp Terminals, 8 AWG. Terminal Series No.
Insulation Diameter Maximum AWG mm² mm In. 46819-0012 8 8.50 9.00 .354
Overall insulation OD specification for terminal. Wire Size Terminal Order No. 46819 Strip Length mm 8.00-9.00 In. .315-.354 Note: The 63832-0700 applicator must be used with TM-4000 (63801-7600) or an equivalent press with no less than 3 tons. DEFINITION OF TERMS STRIP LENGTH BELL MOUTH BEND UP BRUSH ROLLING TWISTING BEND DOWN CONDUCTOR CRIMP HEIGHT SEAM WIRE Doc No: ATS-638320700 Revision: C Release Date: 07-09-09 Revision Date: 06-14-12 CUT-OFF TAB UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Power 60 Amp Crimp Terminals CRIMP SPECIFICATION Terminal Series No. 46819 Bell mouth mm In. 0.25-1.25 .010-.049 Bend up Bend down Twist Roll Degree Degree Terminal Series No. 46819 Cut-off Tab Maximum mm In. 0.35 .014 3 3 3 3 Conductor Brush mm In. 1.00-2.50 .039-.098 Punch Width (Ref) Conductor mm In 6.00 .236 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following. Terminal Series No. 46819 Wire Size AWG 8 mm2 8.50 Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 3.50-3.60 .138-.142 6.10 .240 Pull Force Minimum N 951.92 Lb. 214.00 Tool Qualification Notes: 1. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638320700 Revision: C Release Date: 07-09-09 Revision Date: 06-14-12 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Power 60 Amp Crimp Terminals PARTS LIST Mini-Mac Applicator 63832-0700 Item Order No Engineering No. Description Quantity Perishable Tooling 63832-0770 63832-0770 Tool Kit (All “Y” Items) REF 1 63465-0069 63465-0069 Conductor Punch 1Y 2 63455-0073 63455-0073 Conductor Anvil 1Y 3 63443-0095 63443-0095 Front Cut-Off Plunger 1Y 4 63890-0487 63890-0487 Front Plunger Retainer 1Y Other Components 5 11-18-4848 60800A123 Spring Retainer 1 6 11-18-4849 60800A124 Wire Hold Down Spring 1 7 63443-0007 63443-0007 Scrap Chute Front 1 8 63443-0025 63443-0025 Key 1 9 63443-1225 63443-1225 Wire Stop 1 10 63443-1715 63443-1715 Height Spacer (18.50mm) 11 63443-2214 63443-2214 Coarse Spacer (14.00mm) 1 12 63443-2304 63443-2304 Fine Spacer (3.20mm) 1 13 63466-0512 63466-0512 Striker 1 14 63700-0539 63700-0539 Compression Spring 1 15 63801-3511 63801-3511 Feed Finger 1 16 63821-0012 63821-0012 Feed Guide 1 17 63832-0602 63832-0602 Rear Cover 1 18 63890-0866 63890-0866 Bushing-Punch (Conductor) 1 Frame 63801-3301 63801-3301 Top 1 19 63801-3281 63801-3281 Base 1 20 63801-4650 63801-4650 Track 1 21 63801-3501 63801-3501 Air-Feed Assembly 1 22 Hardware 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M4 by 6 Long SHCS 1** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 50 Long SHCS 2** 28 N/A N/A M5 by 12 Long SHCS 1** 29 N/A N/A M8 by 30 Long BHCS 1** 30 N/A N/A 2mm by 5 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638320700 Revision: C Release Date: 07-09-09 Revision Date: 06-14-12 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Power 60 Amp Crimp Terminals Assembly Drawing 19 1 5 13 29 18 6 22 (2) 26 19 14 9 21 (2) 28 17 24 16 3 30 12 20 2 11 15 10 Figure 1 8 23 4 (2) Doc No: ATS-638320700 Revision: C 27 7 25 Release Date: 07-09-09 Revision Date: 06-14-12 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Power 60 Amp Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex Application Tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-638320700 Revision: C Release Date: 07-09-09 Revision Date: 06-14-12 UNCONTROLLED COPY Page 5 of 5