0638325100

Mechanical Feed-Front Metal Strip Mini-Mac Applicator Application Tooling Specification Mechanical Feed-Front Metal Strip Order No. 63832-5100 FEATURES Œ Directly adapts to most crimp press and automatic wire processing machines Œ Applicator designed to industry standard mounting and shut height of 135.80mm (5.346") Œ Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Œ Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: MX150L 8 AWG Terminal Series No. Terminal Order No. 19431 19434 19431-0015 19434-0002 Wire Size AWG mm² 8 8.37 8 8.37 Insulation Diameter mm In. 6.30-6.70 .248-.264 6.30-6.70 .248-.264 Strip Length mm In. 8.90-9.40 .350-.370 8.90-9.40 .350-.370 DEFINITION OF TERMS STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH BEND UP ROLLING SEAM TWISTING WIRE ANGLE BEND DOWN WIRE CONDUCTOR CRIMP GAP CUT-OFF TAB Doc No. 63832-5100 Revision: A Release Date: 12-22-05 Revision Date: 01-19-06 UNCONTROLLED COPY Page 1 of 5 Mechanical Feed-Front Metal Strip CRIMP SPECIFICATION Terminal Series No. 19431-0015 19434-0002 Terminal Series No. Bell mouth mm In. 0.25-1.25 .010-.049 0.25-1.25 .010-.049 Cut-off Tab Max. mm In. 0.50 .020 0.50 .020 Bend up Bend down Twist Roll Degree Degree 19431-0015 19434-0002 2 2 3 3 4 4 8 8 Conductor Brush mm In. 0.10-0.50 .004-.020 0.10-0.50 .004-.020 Punch Width (Ref) Conductor Insulation mm In mm In 4.80 .189 N/A N/A 4.80 .189 N/A N/A Wire Angle Degree 5° Max 5° Max Gap mm 3.30-4.06 3.30-4.06 In. .130-.160 .130-.160 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following. 19431-0015 AWG 8 mm 8.37 Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 3.07-3.20 .121-.126 4.80 +/- .10 .189 +/- .004 19434-0002 8 8.37 3.07-3.20 Terminal Series No. Wire Size 2 .121-.126 4.80 +/- .10 .189 +/- .004 Insulation Crimp Height Crimp Width mm In. mm In. N/A N/A N/A N/A N/A N/A N/A N/A Pull Force Min. N 400.5 Lb. 90.0 400.5 90.0 * This applicator was qualified to the above specifications with UL 1028 wire. Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63832-5100 Revision: A Release Date: 12-22-05 Revision Date: 01-19-06 UNCONTROLLED COPY Page 2 of 5 Mechanical Feed-Front Metal Strip PARTS LIST Mini-Mac Applicator 63832-5100 Item Order No Engineering No. Description Quantity Perishable Tooling 63832-5170 63832-5170 Tool Kit (All “Y” Items) REF 1 63465-0017 63465-0017 Conductor Punch 1Y 2 63455-0028 63455-0028 Conductor Anvil 1Y 11 63443-0037 63443-0037 Cut-off Plunger Front 1Y 13 63443-0038 63443-0038 Plunger Retainer Front 1Y Other Components (REF 25150) 21 63466-0505 63466-0505 Cut-off Plunger Striker Front 1 23 63443-0009 63443-0009 Scrap Chute Front 1 25 63700-0539 63700-0539 Cut-Off Plunger Spring 1 31 63832-5105 63832-5105 Anvil Mount 1 33 63443-0021 63443-0021 Lower Tooling Key 1 45 63443-0061 63443-0061 Wire Stop 1 52 63890-0866 63890-0866 Collar-6.40 Lg. 1 54 11-18-4849 60800A124 Wire Hold Down Spring 1 55 11-18-4848 60800A123 Wire Hold Down Cover 1 72 11-18-4083 60707-8 Feed Guide 1 73 63443-6140 63443-6140 Rear Cover 1 Frame 81 63801-3201 63801-3201 Mechanical Feed Applicator Frame Head REF 82 63801-3281 63801-3281 Base REF 83 63801-4650 63801-4650 Track Assembly REF Hardware 91 N/A N/A M3 by 6 Lg. SHCS 2** 92 N/A N/A M4 by 6 Lg SHCS 1** 93 N/A N/A M4 by 12 Lg SHCS 2** 94 N/A N/A M4 by 50 Lg. SHCS 2** 95 N/A N/A M5 by 12 Lg. SHCS 1** 96 N/A N/A M8 by 30 Lg. BHCS 1** 97 N/A N/A 3mm by 6 Lg. Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. 63832-5100 Revision: A Release Date: 12-22-05 Revision Date: 01-19-06 UNCONTROLLED COPY Page 3 of 5 Mechanical Feed-Front Metal Strip Assembly Drawing 81 1 52 55 21 96 54 (2) 93 73 83 81 (2) 91 45 72 11 95 2 25 31 82 13 97 (2) 94 33 Figure 1 92 23 Doc No. 63832-5100 Revision: A Release Date: 12-22-05 Revision Date: 01-19-06 UNCONTROLLED COPY Page 4 of 5 Mechanical Feed-Front Metal Strip NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press with Applicator before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex Application Tooling please contact Molex at 1-800-786-6539. Molex Application Tooling Group 2200 Wellington Court Lisle, IL 60532 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63832-5100 Revision: A Release Date: 12-22-05 Revision Date: 01-19-06 UNCONTROLLED COPY Page 5 of 5