0638325200

Mechanical Feed Metal Strip Applicator Mini-Mac Mechanical Feed-Metal Strip Applicator Application Tooling Specification Sheet Order No. 63832-5200 FEATURES Directly adapts to most crimp press and automatic wire processing machines Applicator designed to industry-standard mounting and shut height of 135.80mm (5.346") Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: MLX Crimp Terminals, 10-12 AWG. Terminal Series No. Terminal Order No. 36663 36664 36663-0001 36664-0001 Wire Size AWG mm² 10-12 5.00-3.30 10-12 5.00-3.30 Insulation Diameter mm In. 5.08 .200 5.08 .200 Strip Length mm In. 6.40-7.14 .252-.281 6.40-7.14 .252-.281 DEFINITION OF TERMS STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH BEND UP ROLLING WIRE CONDUCTOR CRIMP CUT-OFF TAB Doc No: ATS-638325200 Revision: B Release Date: 03-30-05 Revision Date: 07-24-17 TWISTING SEAM BEND DOWN UNCONTROLLED COPY Page 1 of 5 Mechanical Feed Metal Strip Applicator CRIMP SPECIFICATIONS Bell Mouth mm In. Terminal Series No. Cut-Off Tab Max. mm In. Conductor Brush mm In. 36663 0.30-0.60 .012-.024 0.50 .020 0.30-0.80 .012-.031 36664 0.30-0.60 .012-.024 0.50 .020 0.30-0.80 .012-.031 Terminal Series No. Bend Up Bend Down Degree Twist Roll Degree Punch Width (Ref) Conductor Insulation mm In. mm In. 36663 3 3 3 5 3.45 .136 N/A N/A 36664 3 3 3 5 3.45 .136 N/A N/A Seam Seam to be closed, and no wire allowed out of the crimping area. CONDITIONS After crimping, the conductor profiles should measure the following (see notes on page 5): Wire Size Terminal Series No. 36663 36664 AWG 10 12 10 12 mm2 5.0 3.3 5.0 3.3 Crimp Height Conductor Insulation mm In. mm In. 2.35-2.45 .093-.095 N/A N/A 1.90-2.00 .075-.078 N/A N/A 2.35-2.45 .093-.095 N/A N/A 1.90-2.00 .075-.078 N/A N/A Crimp Width Conductor Insulation mm In. mm In. 3.50-3.60 .138-.142 N/A N/A 3.50-3.60 .138-.142 N/A N/A 3.50-3.60 .138-.142 N/A N/A 3.50-3.60 .138-.142 N/A N/A Pull Force Minimum N Lb. 355.9 80.0 311.4 70.0 355.9 80.0 311.4 70.0 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638325200 Revision: B Release Date: 03-30-05 Revision Date: 07-24-17 UNCONTROLLED COPY Page 2 of 5 Mechanical Feed Metal Strip Applicator PARTS LIST Mini-Mac Applicator 63832-5200 Item Order No. Engineering No. Description Quantity Perishable Tooling 63832-5270 63832-5270 Tool Kit (All “Y” Items) REF 1 63801-5973 63801-5973 Conductor Punch 1Y 2 63801-5972 63801-5972 Conductor Anvil 1Y 3 63443-0037 63443-0037 Front Cut-Off Plunger 1Y 4 63443-0038 63443-0038 Front Cut-off Plunger Retainer 1Y Other Components 5 11-18-4083 60707-8 Front Cover 1 6 63443-0009 63443-0009 Front Scrap Chute 1 7 63443-0021 63443-0021 Lower Tooling Key 1 8 63443-0061 63443-0061 Wire Stop 1 9 63443-2503 63443-2503 Spacer (Anvil Mount) 1 10 63443-6130 63443-6130 Rear Cover 1 11 63466-0502 63466-0502 Front Plunger Striker 1 12 63600-1290 63600-1290 Washer 1 13 63700-0539 63700-0539 Cut-Off Plunger Spring 1 14 63890-0866 63890-0866 Collar-6.4 Long 1 Frame 15 63801-3201 63801-3201 Mechanical Feed Applicator Frame Head 1 16 63801-3281 63801-3281 Base 1 17 63801-4650 63801-4650 Track Assembly 1 Hardware 18 N/A N/A M3 by 6 Long SHCS 2** 19 N/A N/A M4 by 6 Long SHCS 1** 20 N/A N/A M4 by 14 Long SHCS 2** 21 N/A N/A M4 by 50 Long SHCS 2** 22 N/A N/A M5 by 12 Long SHCS 1** 23 N/A N/A M8 by 30 Long BHCS 1** 24 N/A N/A 3mm by 6 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638325200 Revision: B Release Date: 03-30-05 Revision Date: 07-24-17 UNCONTROLLED COPY Page 3 of 5 Mechanical Feed Metal Strip Applicator Assembly Drawing 15 1 14 11 12 23 (2) 20 10 17 15 (2) 18 8 5 3 22 2 13 9 16 4 (2) 24 21 7 19 6 Doc No: ATS-638325200 Revision: B Release Date: 03-30-05 Revision Date: 07-24-17 Figure 1 UNCONTROLLED COPY Page 4 of 5 Mechanical Feed Metal Strip Applicator NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with the applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the industrial Mini-Mac applicator manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-638325200 Revision: B Release Date: 03-30-05 Revision Date: 07-24-17 UNCONTROLLED COPY Page 5 of 5