0638326300

Mini-Mac Applicator for Power Contact Crimp Terminals Mini-Mac Applicator Application Tooling Specification Order No. 63832-6300 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Female Power Contact Crimp Terminals 8 AWG and 12 Doubles. Terminal Series No. 44262-4304 44262-4404 44262-4504 44262-4604 44262 44262-4334 44262-4434 44262-4534 44262-4634 Insulation Diameter Maximum mm In. Wire Size Terminal Order No. AWG mm² 8 and 12(2) 8.50 and 3.30(2) N/A N/A N/A Strip Length Maximum mm In. N/A 6.35 .250 DEFINITION OF TERMS BEND UP STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH ROLLING TWISTING BEND DOWN WIRE CUT-OFF TAB CONDUCTOR CRIMP SEAM The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-638326300 Revision: D Release Date: 05-10-07 Revision Date: 01-12-10 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Power Contact Crimp Terminals CRIMP SPECIFICATION Terminal Series No. 44262 Terminal Series No. Bell mouth mm In. 0.25-1.25 .010-.049 Bend up Bend down Twist Roll Degree Degree 44262 3 3 3 3 Cut-off Tab Maximum mm In. 0.50 .020 Punch Width (Ref) Conductor Insulation mm In mm In 5.70 .224 N/A N/A Conductor Brush mm In. 0.64-1.90 .025-.075 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following. Terminal Series No. 44262 Wire Size AWG 8 12 (2) mm2 8.50 3.31 (2) Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 3.95-4.05 .156-.160 5.90 .232 3.75-3.85 .148-.152 5.90 .232 Pull Force Minimum N Lb. 400.34 90.0 311.38 70.0 * This applicator was qualified to the above specifications with UL 1015 and UL 1028 wire. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638326300 Revision: D Release Date: 05-10-07 Revision Date: 01-12-10 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Power Contact Crimp Terminals PARTS LIST Mini-Mac Applicator 63832-6300 Item Order No Engineering No. Description Quantity Perishable Tooling 63832-6370 63832-6370 Tool Kit (All “Y” Items) REF 1 63465-0055 63465-0055 Conductor Punch 1Y 2 63455-0050 63455-0050 Conductor Anvil 1Y 3 63443-0095 63443-0095 Front Cut-Off Plunger 1Y 4 63890-0487 63890-0487 Front Plunger Retainer 1Y Other Components 5 63821-0012 63821-0012 Feed Guide 1 6 11-18-4848 60800A123 Spring Retainer 1 7 11-18-4849 60800A124 Wire Hold Down Spring 1 8 63443-0024 63443-0024 Key 1 9 63443-1721 63443-1721 19.10mm Height Spacer 1 10 63443-1734 63443-1734 20.40mm Height Spacer 1 11 63443-2212 63443-2212 12.00mm Course Spacer 1 12 63443-6130 63443-6130 Rear Cover 1 13 63466-0509 63466-0509 Striker-Flat Bottom 1 14 63700-0539 63700-0539 Compression Spring 1 15 63821-0015 63821-0015 Wire Stop 1 16 63890-0866 63890-0866 Bushing-Punch (Conductor) 1 Frame 63801-3201 63801-3201 Top 1 17 63801-3281 63801-3281 Base 1 18 63801-4650 63801-4650 Track 1 19 Hardware 20 N/A N/A M3 by 6 Long FHCS 1** 21 N/A N/A M3 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 50 Long SHCS 2** 24 N/A N/A M5 by 12 Long SHCS 1** 25 N/A N/A M8 by 30 Long BHCS 1** 26 N/A N/A 2mm by 5 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638326300 Revision: D Release Date: 05-10-07 Revision Date: 01-12-10 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Power Contact Crimp Terminals Assembly Drawing 17 1 6 16 7 13 25 22 (2) 17 12 19 21 (2) 18 5 15 24 9 3 26 10 11 14 Figure 1 8 2 4 (2) 20 23 Doc No: ATS-638326300 Revision: D Release Date: 05-10-07 Revision Date: 01-12-10 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Power Contact Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex Application Tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638326300 Revision: D Release Date: 05-10-07 Revision Date: 01-12-10 UNCONTROLLED COPY Page 5 of 5