0638404000

T Style Terminator for Sabre™ Crimp Terminals T Style Terminator Tooling Specification Sheet Part No. 63840-4000 FEATURES



It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Flexible and inexpensive SCOPE Products: Sabre™ Crimp Terminal 18 AWG only. Terminal Series No. 43178-1001 43178-1002 43178 Wire Size AWG mm² Terminal Order No. 43178-5001 43178-5002 18 0.80 Insulation Diameter mm In. 2.36-3.56 .093-.130 Strip Length mm In. 3.96-5.54 .156-.218 DEFINITION OF TERMS STRIP LENGTH CONDUCTOR CRIMP HEIGHT BRUSH BELL MOUTH BEND UP ROLLING CUT-OFF TAB TWISTING INSULATION CRIMP CONDUCTOR CRIMP BEND DOWN SEAM Doc No: ATS-638404000 Revision: B Release Date: 02-19-99 Revision Date: 10-27-06 UNCONTROLLED COPY Page 1 of 5 T Style Terminator for Sabre™ Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. 43178 Terminal Series No. Bell mouth Cut-off Tab Max. Conductor Brush mm In. mm In. mm In. 0.25-1.00 .010-.039 0.50 .019 1.50 .059 Degree 43178 Punch Width (Ref) Seam Conductor Insulation Seam shall not be open mm In mm In and no wire allowed out of the crimping area 3.20 .126 4.30 .169 Bend up Bend down Twist Roll 3 Degree 4 8 3 After crimping, the conductor profile should measure the following. Terminal Series No. 43178 Pull Force Minimum AWG mm2 mm In. N Lb. 18 0.80 1.78-1.88 .070-.074 88.9 20.00 Wire Size Crimp Height Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638404000 Revision: B Release Date: 02-19-99 Revision Date: 10-27-06 UNCONTROLLED COPY Page 2 of 5 T Style Terminator for Sabre™ Crimp Terminals PARTS LIST T-Style Terminator 63840-4000 Item Order No Engineering No. Description Quantity Perishable Tooling 63840-4070 63840-4070 Tool Kit (All “Y” Items) REF 1 63444-3217 63444-3217 Conductor Punch 1 Y 2 63445-3262 63445-3262 Conductor Anvil 1 Y 3 63446-4321 63446-4321 Insulation Punch 1 Y 4 63445-4327 63445-4327 Insulation Anvil 1 Y 5 63443-0002 63443-0002 Cut-Off Plunger 1 Y 6 63443-0012 63443-0012 Front Plunger Retainer 1 Y Other Components 7 11-18-5415 60842A111 Anvil Mount 1 8 11-18-5440 60842A117 Rear Cover 1 9 11-40-4039 8302-5 Front Plunger Striker 1 10 11-40-4068 8302-102 Drag Finger 1 11 11-40-4069 8302-103 Pivot Pin 2 12 11-40-4144 8302-110 Torsion Spring 1 13 11-40-4145 8302-111 Torsion Spring (Stop Finger) 1 14 11-40-4231 8329-10 Stop Finger 1 15 63443-0009 63443-0009 Scrap Chute 1 16 63443-0021 63443-0021 Mounting Key 1 17 63700-0539 63700-0539 Heavy Duty Cut-Off Plunger Spring 1 18 63840-6011 63840-6011 Wire Stop 1 19 63840-6020 63840-6020 Terminal Track 1 Hardware 20 N/A N/A M4 by 6 Long SHCS 1** 21 N/A N/A M4 by 10 Long BHCS 2** 22 N/A N/A M4 by 12 Long SHCS 1** 23 N/A N/A M4 by 16 Long SHCS 1** 24 N/A N/A M4 by 24 Long SHCS 2** 25 N/A N/A #10-32 by 3/8” Long BHCS 1** 26 N/A N/A 3mm by 6 Long Roll Pin 1** 27 N/A N/A 3/64” Diameter Spirol Pin 2** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638404000 Revision: B Release Date: 02-19-99 Revision Date: 10-27-06 UNCONTROLLED COPY Page 3 of 5 T Style Terminator for Sabre™ Crimp Terminals Assembly Drawing 8 21 (2) 1 11 12 3 (2) 10 13 9 25 (2) 27 14 22 18 23 5 2 19 4 17 7 6 26 24 (2) 16 Figure 1 15 Doc No: ATS-638404000 Revision: B 20 Release Date: 02-19-99 Revision Date: 10-27-06 UNCONTROLLED COPY Page 4 of 5 T Style Terminator for Sabre™ Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638404000 Revision: B Release Date: 02-19-99 Revision Date: 10-27-06 UNCONTROLLED COPY Page 5 of 5