0638505100

T2 Terminator 2.50mm (.098") Pitch Crimp Terminals T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63850-5100 FEATURES




This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.50mm (.098") Pitch Crimp Terminals, 22-28 AWG. Insulation Diameter IPC/WHMA-A60 (1) Terminal (2) AWG mm² mm In. mm In. 35074 35074-8001 35074-9002 22-28 0.35-0.08 1.20-1.65 .047-.065 1.15-1.80 (.045-.071 50351 50351-8000 22-28 0.35-0.08 1.20-1.65 .047-.065 1.15-1.80 (.045-.071 57915 57915-8001 57915-9002 22-28 0.35-0.08 1.20-1.65 .047-.065 1.15-1.80 (.045-.071 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. (2) Overall insulation OD specification for terminal. Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS BRUSH Strip Length mm 2.30-2.80 2.30-2.80 2.30-2.80 In. .091-.110 .091-.110 .091-.110 BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-638505100 Release Date: 08-31-00 Revision: B Revision Date: 07-27-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator 2.50mm (.098") Pitch Crimp Terminals CRIMP SPECIFICATION Terminal Series No. 35074 50351 57915 Terminal Series No. Bend up Bell mouth mm In. 0.05-0.40 .002-.016 0.05-0.40 .002-.016 0.05-0.40 .002-.016 Bend down Twist Degree 35074 50351 57915 3 3 3 Cut-off Tab Maximum mm In. 0.20 .008 0.20 .008 0.20 .008 Roll Degree 3 6 3 6 3 6 3 3 3 Conductor Brush mm In. 0.00-0.80 .000-.032 0.00-0.80 .000-.032 0.00-0.80 .000-.032 Punch Width (Ref) Conductor Insulation Seam mm In mm In Seam shall not be 1.20 .047 1.80 .071 open and no wire allowed 1.20 .047 1.80 .071 out of the crimping area 1.20 .047 1.80 .071 After crimping, the crimp profiles should measure the following: Conductor Terminal Series No. 35074 50351 57915 Τ Wire Size AWG 22 24 26 28 22 24 26 28 22 24 26 28 mm2 0.35 0.20 0.12 0.08 0.35 0.20 0.12 0.08 0.35 0.20 0.12 0.08 Crimp Height mm 0.84-0.89 0.76-0.81 0.71-0.76 0.67-0.72 0.84-0.89 0.76-0.81 0.71-0.76 0.67-0.72 0.84-0.89 0.76-0.81 0.71-0.76 0.67-0.72 In. .033-.035 .030-.032 .028-.030 .026-.028 .033-.035 .030-.032 .028-.030 .026-.028 .033-.035 .030-.032 .028-.030 .026-.028 Insulation Crimp Height Crimp Width Crimp Width (Ref) (Ref) (Ref) mm In. mm In. mm In. 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 Pull Force Minimum N Lb. 39.2 8.8 29.4 6.6 19.6 4.4 9.8 2.2 39.2 8.8 29.4 6.6 19.6 4.4 9.8 2.2 39.2 8.8 29.4 6.6 19.6 4.4 9.8 2.2 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638505100 Release Date: 08-31-00 Revision: B Revision Date: 07-27-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator 2.50mm (.098") Pitch Crimp Terminals PARTS LIST T-2 Terminator 63850-5100 Item Order No Engineering No. Description Quantity Perishable Tooling 63850-5170 63850-5170 Tool Kit (All “Y” Items) REF 1 634441210 634441210 Conductor Punch 1Y 2 634451220 634451220 Conductor Anvil 1Y 3 634461816 634461816 Insulation Punch 1Y 4 634451819 634451819 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker Front 1 10 634430009 634430009 Scrap Chute Front 1 11 63443-0021 63443-0021 Lower Tooling Key 1 12 634432405 634432405 Anvil Mount 1 13 634434005 634434005 Wire Stop 1 14 63443-6003 63443-6003 Rear Cover 1 Frame 15 63800-8500 63800-8500 T2 Terminator 1 Hardware 16 N/A N/A M3 by 6 Long SHCS 2** 17 N/A N/A M4 by 6 Long SHCS 1** 18 N/A N/A M4 by 10 Long BHCS 2** 19 N/A N/A M4 by 16 Long BHCS 1** 20 N/A N/A M4 by 20 Long SHCS 1** 21 N/A N/A M4 by 50 Long SHCS 1** 22 N/A N/A 3MM by 6 Long Roll Pin 1** 23 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638505100 Release Date: 08-31-00 Revision: B Revision Date: 07-27-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator 2.50mm (.098") Pitch Crimp Terminals Assembly Drawing (2) 18 16 14 7 1 (2) 3 9 23 5 15 19 8 13 12 6 20 11 22 4 2 Figure 1 21 10 17 Doc No: ATS-638505100 Release Date: 08-31-00 Revision: B Revision Date: 07-27-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator 2.50mm (.098") Pitch Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-638505100 Release Date: 08-31-00 Revision: B Revision Date: 07-27-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator 2.50mm (.098") Pitch Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-638505100 Release Date: 08-31-00 Revision: B Revision Date: 07-27-10 UNCONTROLLED COPY Page 6 of 6