0638518100

T2 Terminator T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63851-8100 FEATURES Œ Œ Œ Œ Œ This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.00mm (.079") Wire to Board Dual Grid Connector Receptacle Terminal Terminal Series No. 501648 Wire Size Insulation Diameter AWG mm² mm In. 501648-1000 26-28 0.08-0.13 0.85-1.40 .033-.055 Note: Terminal will accommodate the UL1007 Wires Terminal Order No. Strip Length mm In. 2.10-2.50 .083-.098 DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No. ATS-638518100 Revision: A Release Date: 09-15-06 Revision Date: 09-15-06 UNCONTROLLED COPY Page 1 of 6 T2 Terminator CRIMP SPECIFICATION Bell mouth mm In. 0.10-0.45 .004-.018 Terminal Order No. 501648-1000 Terminal Order No. Cut-off Tab Max. mm In. 0.25 .010 Bend up Bend down Twist Roll Degree Degree 3 8 501648-1000 3 3 Conductor Brush mm In. 0.10-0.90 .004-.035 Punch Width (Ref) Seam Conductor Insulation Seam shall not be mm In mm In open and no wire allowed 1.00 .039 1.50 .059 out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Order No. 501648-1000 501648-1000 Terminal Order No. 501648-1000 501648-1000 ✴ Conductor Crimp Height Crimp Width (Ref) 2 mm In. mm In. AWG mm 26 0.13 0.66-0.71 .026-.028 1.07 .042 28 0.08 0.63-0.68 .025-.027 1.07 .042 Wire Size Insulation Pull Force Min. Crimp Height (Ref) Crimp Width (Ref) 2 mm In. mm In. N Lb. AWG mm 26 0.13 1.55 .061 1.60 .063 19.6 4.4 28 0.08 1.50 .059 1.60 .063 9.8 2.2 Wire Size Tool Qualification Notes: 1. This Terminator was qualified to the above specifications with UL1007 wire. 2. Pull Force should be measured with no influence from the insulation crimp. 3. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638518100 Revision: A Release Date: 09-15-06 Revision Date: 09-15-06 UNCONTROLLED COPY Page 2 of 6 T2 Terminator PARTS LIST T-2 Terminator 63851-8100 Item Order No Engineering No. Description Quantity Perishable Tooling 63851-8170 63851-8170 Tool Kit (All “Y” Items) REF 1 63444-1009 63444-1009 Conductor Punch 1Y 2 63445-1013 63445-1013 Conductor Anvil 1Y 3 63446-1510 63446-1510 Insulation Punch 1Y 4 63445-1503 63445-1503 Insulation Anvil 1Y 5 63443-0003 63443-0003 Cut-Off Plunger Front 1Y 6 63443-0012 63443-0012 Plunger Retainer Front 1Y Other Components (18050) 7 11-24-1067 4996-4 Cut-off Plunger Spring 1 8 11-40-4039 8302-5 Plunger Striker Front 1 9 63443-0021 63443-0021 Lower Tooling Key 1 10 63443-6003 63443-6003 Rear Cover 1 11 11-18-4083 60707-8 Front Cover 1 12 63443-2404 63443-2404 Anvil Mount 1 13 63443-4025 63443-4025 Wire Stop 1 14 63443-0009 63443-0009 Scrap Chute Front 1 Frame 15 63800-8500 63800-8500 T2 Terminator 1 Hardware 16 N/A N/A M3 by 6 Long SHCS 2** 17 N/A N/A M4 by 6 Long SHCS 1** 18 N/A N/A M4 by 12 Long BHCS 2** 19 N/A N/A M4 by 16 Long SHCS 1** 20 N/A N/A M4 by 20 Long SHCS 1** 21 N/A N/A M4 by 50 Long SHCS 1** 22 N/A N/A 3MM by 6 Long Roll Pin 1** 23 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638518100 Revision: A Release Date: 09-15-06 Revision Date: 09-15-06 UNCONTROLLED COPY Page 3 of 6 T2 Terminator Assembly Drawing 18 (2) 16 10 11 1 (2) 3 8 23 15 5 19 7 13 12 6 20 9 22 4 21 14 2 17 Figure 1 Doc No. ATS-638518100 Revision: A Release Date: 09-15-06 Revision Date: 09-15-06 UNCONTROLLED COPY Page 4 of 6 T2 Terminator NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. ATS-638518100 Revision: A Release Date: 09-15-06 Revision Date: 09-15-06 UNCONTROLLED COPY Page 5 of 6 T2 Terminator NOTES 1. 2. 3. 4. 5. 6. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. Wear safety glasses at all times. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638518100 Revision: A Release Date: 09-15-06 Revision Date: 09-15-06 UNCONTROLLED COPY Page 6 of 6