0638529000

T2 Terminator for Male and Female Crimp Terminals T2 Terminator Tooling Specification Sheet Order No. 63852-9000 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Male and Female Crimp Terminals, 20-22 AWG. Terminal Series No. 35745 35746 35747 35748 Insulation Diameter IPC/WHMA-A620
Terminal Maximum

mm² mm In. mm In. AWG 35745-0110 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102 35746-0110 35746-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102 35747-0110 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102 35748-0110 35748-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. Terminal Order No. Wire Size Strip Length mm 4.00-4.80 4.00-4.80 4.00-4.80 4.00-4.80 In. .157-.189 .157-.189 .157-.189 .157-.189 DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638529000 Revision: C Release Date: 10-27-99 Revision Date: 02-09-09 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for Male and Female Crimp Terminals CRIMP SPECIFICATION Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Terminal Series No. 35745 35746 35747 35748 Terminal Series No. Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 0.30 .012 0.30 .012 Bend up Bend down Twist Roll Degree 35745 35746 35747 35748 3 3 3 3 3 3 3 3 Degree 3 5 3 5 3 5 3 5 Conductor Brush mm In. 0.30-0.80 .012-.032 0.30-0.80 .012-.032 0.30-0.80 .012-.032 0.30-0.80 .012-.032 Punch Width (Ref) Conductor Insulation Seam mm In mm In 1.80 .070 3.00 .118 Seam shall not be open 1.80 .070 3.00 .118 and no wire allowed out of the crimping area 1.80 .070 3.00 .118 1.80 .070 3.00 .118 After crimping, the conductor profile should measure the following. Terminal Series No. 35745 35746 35747 35748 Wire Size AWG mm2 20 0.50 22 0.35 20 0.50 22 0.35 20 0.50 22 0.35 20 0.50 22 0.35 Conductor Crimp Height mm In. 1.30-1.40 .051-.055 1.20-1.30 .047-.051 1.30-1.40 .051-.055 1.20-1.30 .047-.051 1.30-1.40 .051-.055 1.20-1.30 .047-.051 1.30-1.40 .051-.055 1.20-1.30 .047-.051 Pull Force Minimum N Lb. 58.7 13.2 39.1 8.8 58.7 13.2 39.1 8.8 58.7 13.2 39.1 8.8 58.7 13.2 39.1 8.8 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638529000 Revision: C Release Date: 10-27-99 Revision Date: 02-09-09 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for Male and Female Crimp Terminals PARTS LIST Terminator 63852-9000 Item Order No Engineering No. Description Quantity Perishable Tooling 63852-9070 63852-9070 Tool Kit (All “Y” Items) REF 1 63444-1836 63444-1836 Conductor Punch 1Y 2 63445-1867 63445-1867 Conductor Anvil 1Y 3 63446-3028 63446-3028 Insulation Punch 1Y 4 63445-3033 63445-3033 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (REF 529050) 7 11-18-4083 60707-8 Front Cover 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 63443-3160 63443-3160 Front Plunger Striker 1 10 63443-0009 63443-0009 Scrape Chute 1 11 63443-0021 63443-0021 Lower Tooling Key 1 12 63443-2415 63443-2415 Anvil Mount 1 13 63443-4006 63443-4006 Wire Stop 1 14 63443-6011 63443-6011 Rear Cover 1 Frame 15 63800-8500 63800-8500 T2 Terminator 1 Hardware 16 N/A N/A M3 by 6 Long SHCS 2** 17 N/A N/A M4 by 6 Long SHCS 1** 18 N/A N/A M4 by 10 Long BHCS 2** 19 N/A N/A M4 by 20 Long SHCS 1** 20 N/A N/A M4 by 50 Long SHCS 1** 21 N/A N/A M4 by 16 Long SHCS 1** 22 N/A N/A 3mm by 6 Long Roll Pin 1** 23 N/A N/A #10-32 by 3/8” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638529000 Revision: C Release Date: 10-27-99 Revision Date: 02-09-09 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for Male and Female Crimp Terminals Assembly Drawing 18 (2) (2) 16 14 1 7 3 9 21 23 15 5 13 8 12 6 19 11 22 4 2 Figure 1 20 Doc No: ATS-638529000 Revision: C 10 17 Release Date: 10-27-99 Revision Date: 02-09-09 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for Male and Female Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-638529000 Revision: C Release Date: 10-27-99 Revision Date: 02-09-09 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for Male and Female Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Launch Internet Explorer Browser.lnk Doc No: ATS-638529000 Revision: C Release Date: 10-27-99 Revision Date: 02-09-09 UNCONTROLLED COPY Page 6 of 6