0638532100

T2 Terminator for Right Angle 2.50mm (.098") Board-in-Terminals T2 Terminator Tooling Specification Sheet Part No. 63853-2100 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Right Angle, 2.50mm (.098") Board-In Terminal for 22-28 AWG. Terminal Series No. 35021 Wire Size Terminal Order No. AWG mm² Insulation Diameter Maximum mm In. 35021-1001 35021-1110 35021-1100 35021-1160 22-28 0.32-0.08 35021-1101 1.90 .075 Strip Length mm In. 1.80-2.20 .071-.086 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP INSULATION CRIMP ROLLING SEAM TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638532100 Release Date: 04-11-00 Revision: D Revision Date: 04-01-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for Right Angle 2.50mm (.098") Board-in-Terminals CRIMP SPECIFICATION Terminal Series No. 35021 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 Bend up Bend down Twist Degree 35021 3 Cut-off Tab Maximum mm In. 0.30 .012 Roll Degree 3 3 3 Conductor Brush mm In. 0.0-1.0 0.0-.039 Punch Width mm (Ref) Seam Conductor Insulation Seam shall not be open mm In mm In and no wire allowed out 1.20 .047 1.90 .075 of the crimping area. After crimping, the conductor profile should measure the following. Terminal Series No. AWG 22 24 26 28 35021 Terminal Series No. 35021 Wire Size Wire Size AWG 22 24 26 28 mm2 0.32 0.20 0.13 0.08 mm2 0.32 0.20 0.13 0.08 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.71-0.76 .028-.030 1.20 .047 0.66-0.71 .026-.028 1.20 .047 0.61-0.66 .024-.026 1.20 .047 1.20 .047 0.56-0.61 .022-.024 Insulation Crimp Height (Ref) Crimp Width (Ref) mm In. mm In. 1.55 .061 2.10 .083 1.50 .059 2.10 .083 1.45 .057 2.10 .083 1.40 .055 2.10 .083 Pull Force Minimum N Lb. 39.2 8.80 29.4 6.60 19.6 4.40 9.8 2.20 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638532100 Release Date: 04-11-00 Revision: D Revision Date: 04-01-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for Right Angle 2.50mm (.098") Board-in-Terminals PARTS LIST Terminator 63853-2100 Item Order No Engineering No. Description Quantity Perishable Tooling 63853-2170 63853-2170 Tool Kit (All “Y” Items) REF 1 63863-2002 63863-2002 Conductor Punch 1Y 2 63445-1213 63445-1213 Conductor Anvil 1Y 3 63863-2103 63863-2103 Insulation Punch 1Y 4 63445-1906 63445-1906 Insulation Anvil 1Y 5 63443-0003 63443-0003 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Front Cover 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 11-40-4039 8302-5 Front Plunger Striker 1 10 63443-0009 63443-0009 Scrape Chute 1 11 63443-0021 63443-0021 Lower Tooling Key 1 12 63443-2411 63443-2411 Anvil Mount 1 13 63443-4029 63443-4029 Wire Stop 1 14 63445-1613 63445-1613 Spacer Anvil 1 15 63443-6001 63443-6001 Rear Cover 1 Frame 16 63800-8500 63800-8500 T2 Terminator 1 Hardware 17 N/A N/A M3 by 6 Long SHCS 2** 18 N/A N/A M4 by 6 Long SHCS 1** 19 N/A N/A M4 by 10 Long BHCS 2** 20 N/A N/A M4 by 16 Long SHCS 1** 21 N/A N/A M4 by 20 Long SHCS 1** 22 N/A N/A M4 by 50 Long SHCS 1** 23 N/A N/A 3MM by 6 Long Roll Pin 1** 24 N/A N/A #10-32 by 1/4” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638532100 Release Date: 04-11-00 Revision: D Revision Date: 04-01-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for Right Angle 2.50mm (.098") Board-in-Terminals Assembly Drawing 15 (2) 1 19 (2) 17 7 3 9 24 20 5 16 13 8 12 11 6 21 23 2 14 4 22 10 Doc No: ATS-638532100 Release Date: 04-11-00 Revision: D Revision Date: 04-01-10 18 Figure 1 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for Right Angle 2.50mm (.098") Board-in-Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-638532100 Release Date: 04-11-00 Revision: D Revision Date: 04-01-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for Right Angle 2.50mm (.098") Board-in-Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638532100 Release Date: 04-11-00 Revision: D Revision Date: 04-01-10 UNCONTROLLED COPY Page 6 of 6