0638533000

63853-3000 T2 Terminator T2 Terminator Tooling Specification Sheet Part No. 63853-3000 FEATURES Œ Œ Œ Œ Œ This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE 36535-000* 36535-000* 36535-000* Wire Size AWG mm² 14 2.00 16 1.30 2 - 18 (2) 0.80 Insulation Diameter mm In. 3.30-5.10 .130-.200 3.30-5.10 .130-.200 (2 X) 2.03-2.84 (2 X) .080-.112 Strip Length mm In. 4.00-4.70 .157-.185 4.00-4.70 .157-.185 4.00-4.70 .157-.185 36536-000* 36536-000* 36536-000* 14 16 2 - 18 3.30-5.10 3.30-5.10 (2 X) 2.03-2.84 4.00-4.70 4.00-4.70 4.00-4.70 Terminal Series No. 2.00 1.30 (2) 0.80 .130-.200 .130-.200 (2 X) .080-.112 .157-.185 .157-.185 .157-.185 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63853-3000 Revision: B Release Date: 06-06-03 Revision Date: 12-15-03 UNCONTROLLED COPY Page 1 of 6 63853-3000 T2 Terminator CRIMP SPECIFICATION Terminal Series No. 36535-000* 36536-000* Cut-off Tab Max. mm In. 0.30 .012 0.30 .012 Bend up Bend down Twist Roll Degree Degree Terminal Series No. 36535-000* 36536-000* Bell mouth mm In. 0.25-0.65 .010-.025 0.25-0.65 .010-.025 3 3 3 3 4 4 8 8 Conductor Brush mm In. 0.38-0.69 .015-.027 0.38-0.69 .015-.027 Punch Width mm (Ref) Conductor Insulation mm In mm In 2.60 .102 4.80 .189 2.60 .102 4.80 .189 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. 36535-000* 36535-000* 36535-000* Wire Size 2 AWG mm 14 2.00 16 1.30 2 - 18 (2) 0.80 Crimp Height mm In. 1.57-1.67 .062-.066 1.38-1.48 .054-.058 1.52-1.60 .060-.063 36536-000* 36536-000* 36536-000* 14 16 2 - 18 1.57-1.67 1.38-1.48 1.52-1.60 Terminal Series No. 2.00 1.30 (2) 0.80 .062-.066 .054-.058 .060-.063 Pull Force Min. N Lb. 222.4 50 133.4 30 88.9 20 222.4 133.4 88.9 50 30 20 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63853-3000 Revision: B Release Date: 06-06-03 Revision Date: 12-15-03 UNCONTROLLED COPY Page 2 of 6 63853-3000 T2 Terminator PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Order No Engineering No. Description Quantity 63853-3000 63853-3000 T2 Terminator (Fig. 1) REF 63444-2609 63444-2609 Conductor Punch Y 63445-2659 63445-2659 Conductor Anvil Y 63446-4805 63446-4805 Insulation Punch Y 63445-4830 63445-4830 Insulation Anvil Y 63443-0003 63443-0003 Cut-Off Plunger Y 63443-0012 63443-0012 Front Plunger Retainer Y 11-18-4083 60707-8 Front Cover 1 11-24-1067 4996-4 Cut-off Plunger Spring 1 11-40-0124 TM40-25 Feed Finger (Short) 1 (Fig. 2) 63443-0009 63443-0009 Scrape Chute 1 63443-0021 63443-0021 Lower Tooling Key 1 63443-2415 63443-2415 Anvil Mount 1 11-40-4039 8302-5 Front Plunger Striker 1 63443-4006 63443-4006 Wire Stop 1 63443-6011 63443-6011 Rear Cover 1 63800-8500 63800-8500 T2 Terminator 1 63860-2015 63860-2015 *Drag Frame (Modified) 1 N/A N/A M3 by 6Lg. SHCS 2** N/A N/A M4 by 6Lg. SHCS 1** N/A N/A M4 by 10Lg. BHCS 2** N/A N/A M4 by 20Lg. SHCS 1** N/A N/A M4 by 50Lg. SHCS 1** N/A N/A M4 by 16Lg. SHCS 1** N/A N/A 3MM by 6Lg. Roll Pin 1** N/A N/A #10-32 by 1/4”Lg. BHCS 1** 63853-3070 63853-3070 Tool Kit (All Y Items) 1 * Frame Part - To be modified ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). Doc No. 63853-3000 Revision: B Release Date: 06-06-03 Revision Date: 12-15-03 UNCONTROLLED COPY Page 3 of 6 63853-3000 T2 Terminator Assembly Drawing 20 (2) 18 15 7 1 3 (2) 17 13 25 16 5 23 8 14 12 6 21 11 24 4 22 10 2 19 Figure 1 Doc No. 63853-3000 Revision: B Release Date: 06-06-03 Revision Date: 12-15-03 UNCONTROLLED COPY Page 4 of 6 63853-3000 T2 Terminator NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-0124 FEED FINGER (SHORT) 11-40-0124 FEED FINGER (SHORT) 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. 63853-3000 Revision: B Release Date: 06-06-03 Revision Date: 12-15-03 UNCONTROLLED COPY Page 5 of 6 63853-3000 T2 Terminator NOTES 1. 2. 3. 4. 5. 6. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. Wear safety glasses at all times. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63853-3000 Revision: B Release Date: 06-06-03 Revision Date: 12-15-03 UNCONTROLLED COPY Page 6 of 6