0638535200

T2 Terminator for 2.00mm (.079") Pitch Crimp Terminals T2 Terminator Tooling Specification Sheet Part No. 63853-5200 FEATURES Œ Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.00mm (.079") Pitch Crimp Terminal for 22-28 AWG. Terminal Series No. 50639 Terminal Order No. Wire Size AWG mm² Insulation Diameter mm In. Strip Length mm In. 50639-8018 50639-8049 50639-8027 50639-8091 22-28 0.35-0.08 0.55-1.15 .022-.045 2.20-2.70 .087-.106 50639-8028 50639-8099 50639-8030 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP INSULATION CRIMP ROLLING SEAM TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638535200 Revision: B Release Date: 06-13-00 Revision Date: 06-26-07 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminals CRIMP SPECIFICATION Terminal Series No. 50639 Bell mouth Mm In. 0.20-0.50 .008-.020 Bend up Bend down Twist Terminal Series No. Degree 50639 4 Cut-off Tab Maximum mm In. 0.20 .0008 Roll Degree 4 4 6 Conductor Brush mm In. 0.10-0.50 0.004-.020 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open and no wire allowed out 1.30 .051 1.40 .055 of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. AWG 22 24 26 28 50639 Terminal Series No. 50639 Wire Size Wire Size AWG 22 24 26 28 mm2 0.35 0.20 0.13 0.09 mm2 0.35 0.20 0.13 0.09 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.94-0.99 .037-.039 1.20-1.40 .047-.055 0.91-0.96 .036-.038 1.20-1.40 .047-.055 0.82-0.87 .032-.034 1.20-1.40 .047-.055 0.80-0.85 .031-.033 1.20-1.40 .047-.055 Insulation Crimp Height (Ref) Crimp Width (Ref) mm In. mm In. 1.80 .071 1.30-1.50 .051-.059 1.80 .071 1.30-1.50 .051-.059 1.70 .067 1.30-1.50 .051-.059 1.70 .067 1.30-1.50 .051-.059 Pull Force Minimum N Lb. 34.3 7.7 24.5 5.5 14.7 3.3 9.8 2.2 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638535200 Revision: B Release Date: 06-13-00 Revision Date: 06-26-07 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminals PARTS LIST T2 Terminator 63853-5200 Item Order No Engineering No. Description Quantity Perishable Tooling 63853-5270 63853-5270 Tool Kit (All “Y” Items) REF 1 63444-1301 63444-1301 Conductor Punch 1Y 2 63445-1324 63445-1324 Conductor Anvil 1Y 3 63446-1414 63446-1414 Insulation Punch 1Y 4 63445-1424 63445-1424 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (REF 535250) 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0021 63443-0021 Key 1 12 63443-2406 63443-2406 Anvil Mount 1 13 63443-4005 63443-4005 Wire Stop 1 14 63443-6003 63443-6003 Rear Cover 1 Frame 15 63800-8500 63800-8500 T2 Terminator 1 Hardware 16 N/A N/A M3 by 6 Long SHCS 2** 17 N/A N/A M4 by 6 Long SHCS 1** 18 N/A N/A M4 by 12 Long BHCS 2** 19 N/A N/A M4 by 16 Long SHCS 1** 20 N/A N/A M4 by 20 Long SHCS 1** 21 N/A N/A M4 by 50 Long SHCS 1** 22 N/A N/A 3MM by 6 Long Roll Pin 1** 23 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638535200 Revision: B Release Date: 06-13-00 Revision Date: 06-26-07 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminals Assembly Drawing 14 18 (2) 16 (2) 1 7 3 16 9 23 5 19 15 13 8 12 6 11 20 22 2 4 21 10 17 Figure 1 Doc No: ATS-638535200 Revision: B Release Date: 06-13-00 Revision Date: 06-26-07 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-638535200 Revision: B Release Date: 06-13-00 Revision Date: 06-26-07 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638535200 Revision: B Release Date: 06-13-00 Revision Date: 06-26-07 UNCONTROLLED COPY Page 6 of 6