0638537000

T2 Terminator for 2.00mm (.079") Board-in-Terminals T2 Terminator Tooling Specification Sheet Part No. 63853-7000 FEATURES Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.00mm (.079") Board-In Terminal for 24-28 AWG. Terminal Series No. Terminal Order No. Wire Size AWG mm² Insulation Diameter mm In. Strip Length mm In. 35044-9101 35044-9160 35044-9102 35044-9210 24-28 0.20-0.09 0.90-1.50 .035-.059 3.00-3.50 .118-.138 35044-9110 35044-9260 35044 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP INSULATION CRIMP ROLLING SEAM TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638537000 Revision: A Release Date: 01-15-07 Revision Date: 01-15-07 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 2.00mm (.079") Board-in-Terminals CRIMP SPECIFICATION Terminal Series No. 35044 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 Bend up Bend down Twist Degree 35044 Cut-off Tab Max. mm In. 0.30 .012 Roll Degree 3 3 3 3 Conductor Brush mm In. 0.00-1.40 0.0-.055 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open and no wire allowed out 1.20 .047 1.50 .059 of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 35044 Conductor Crimp Height Crimp Width 2 AWG mm mm In. mm In. 24 0.20 0.76-0.81 .030-.032 1.10-1.30 .043-.051 26 0.13 0.69-0.74 .027-.029 1.10-1.30 .043-.051 28 0.09 0.66-0.71 .026-.028 1.10-1.30 .043-.051 Wire Size Insulation Pull Force Minimum Terminal Series No. Crimp Height (Max) Crimp Width AWG mm2 Mm In. mm In. N Lb. 24 0.20 1.55 .061 1.40-1.60 .055-.063 29.4 6.60 35044 26 0.13 1.55 .061 1.40-1.60 .055-.063 19.6 4.40 28 0.09 1.55 .061 1.40-1.60 .055-.063 9.8 2.20 Wire Size Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638537000 Revision: A Release Date: 01-15-07 Revision Date: 01-15-07 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 2.00mm (.079") Board-in-Terminals PARTS LIST Terminator 63853-7000 Item Order No Engineering No. Description Quantity Perishable Tooling 63853-7070 63853-7070 Tool Kit (All “Y” Items) REF 1 63444-1210 63444-1210 Conductor Punch 1Y 2 63445-1213 63445-1213 Conductor Anvil 1Y 3 63446-1514 63446-1514 Insulation Punch 1Y 4 63445-1510 63445-1510 Insulation Anvil 1Y 5 63443-0003 63443-0003 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Front Cover 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 11-40-4039 8302-5 Front Plunger Striker 1 10 63443-0009 63443-0009 Scrape Chute 1 11 63443-0021 63443-0021 Lower Tooling Key 1 12 63443-2519 63443-2519 Anvil Mount 1 13 63443-4029 63443-4029 Wire Stop 1 14 63443-6001 63443-6001 Rear Cover 1 Frame 15 63800-8500 63800-8500 T2 Terminator 1 Hardware 16 N/A N/A M3 by 6 Long SHCS 2** 17 N/A N/A M4 by 6 Long SHCS 1** 18 N/A N/A M4 by 12 Long BHCS 2** 19 N/A N/A M4 by 16 Long SHCS 1** 20 N/A N/A M4 by 20 Long SHCS 1** 21 N/A N/A M4 by 50 Long SHCS 1** 22 N/A N/A 3MM by 6 Long Roll Pin 1** 23 N/A N/A #10-32 by 1/4” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638537000 Revision: A Release Date: 01-15-07 Revision Date: 01-15-07 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 2.00mm (.079") Board-in-Terminals Assembly Drawing 14 18 (2) (2) 16 7 1 3 9 19 23 13 5 15 8 12 6 11 20 2 22 4 14 21 Doc No. ATS-638537000 Revision: A 10 Release Date: 01-15-07 Revision Date: 01-15-07 17 Figure 1 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 2.00mm (.079") Board-in-Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. ATS-638537000 Revision: A Release Date: 01-15-07 Revision Date: 01-15-07 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 2.00mm (.079") Board-in-Terminals NOTES 1. 2. 3. 4. 5. 6. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. Wear safety glasses at all times. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638537000 Revision: A Release Date: 01-15-07 Revision Date: 01-15-07 UNCONTROLLED COPY Page 6 of 6