0638541000

63854-1000 T2 Terminator T2 Terminator Tooling Specification Sheet Part No. 63854-1000 FEATURES Œ Œ Œ Œ Œ This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Terminal Series No. 5479 Wire Size AWG mm² 22-28 0.35-0.08 Insulation Diameter mm In. 1.20-1.80 .047-.071 Strip Length mm In. 1.20-3.00 .047-.118 DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63854-1000 Revision: A Release Date: 01-05-04 Revision Date: 01-05-04 UNCONTROLLED COPY Page 1 of 6 63854-1000 T2 Terminator CRIMP SPECIFICATION Terminal Series No. 5479 Cut-off Tab Max. mm In. 0.30 .012 Bend up Bend down Twist Roll Degree Degree Terminal Series No. 5479 Bell mouth mm In. 0.10-0.40 .004-.016 3 3 4 5 Conductor Brush mm In. 0.00-1.20 .000-.047 Punch Width (Ref) Conductor Insulation mm In mm In 1.40 .055 1.80 .071 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 5479 5479 5479 5479 Wire Size 2 AWG mm 22 0.35 24 0.20 26 0.12 28 0.08 Crimp Height mm In. 0.77-0.85 .030-.033 0.71-0.78 .028-.031 0.66-0.72 .026-.028 0.63-0.69 .025-.027 Pull Force Min. N Lb. 39.1 8.80 29.3 6.60 19.6 4.40 9.8 2.20 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63854-1000 Revision: A Release Date: 01-05-04 Revision Date: 01-05-04 UNCONTROLLED COPY Page 2 of 6 63854-1000 T2 Terminator PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Order No Engineering No. Description Quantity 63854-1000 63854-1000 Terminator (Fig. 1) REF 63444-1405 63444-1405 Conductor Punch 1Y 63445-1415 63445-1415 Conductor Anvil 1Y 63446-1806 63446-1806 Insulation Punch 1Y 63445-1810 63445-1810 Insulation Anvil 1Y 63443-0002 63443-0002 Cut-Off Plunger 1Y 63443-0012 63443-0012 Front Plunger Retainer 1Y 11-18-4083 60707-8 Front Cover 1 11-24-1067 4996-4 Cut-off Plunger Spring 1 11-40-4039 8302-5 Front Plunger Striker 1 63443-0009 63443-0009 Scrape Chute 1 63443-0021 63443-0021 Lower Tooling Key 1 63443-2418 63443-2418 Anvil Mount 1 63443-4017 63443-4017 Wire Stop 1 63443-6003 63443-6003 Rear Cover 1 63800-8500 63800-8500 T2 Terminator 1 N/A N/A M3 by 6Lg. SHCS 2** N/A N/A M4 by 6Lg. SHCS 1** N/A N/A M4 by 12Lg. BHCS 2** N/A N/A M4 by 16Lg. SHCS 1** N/A N/A M4 by 20Lg. SHCS 1** N/A N/A M4 by 50Lg. SHCS 1** N/A N/A 3MM by 6Lg. Roll Pin 1** N/A N/A #10-32 by 3/8”Lg. BHCS 1** 63854-1070 63854-1070 Tool Kit (All Y Items) REF ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). Doc No. 63854-1000 Revision: A Release Date: 01-05-04 Revision Date: 01-05-04 UNCONTROLLED COPY Page 3 of 6 63854-1000 T2 Terminator Assembly Drawing 18 (2) 16 14 7 1 (2) 3 9 23 15 5 19 8 13 12 6 20 11 22 4 21 10 2 17 Figure 1 Doc No. 63854-1000 Revision: A Release Date: 01-05-04 Revision Date: 01-05-04 UNCONTROLLED COPY Page 4 of 6 63854-1000 T2 Terminator NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. 63854-1000 Revision: A Release Date: 01-05-04 Revision Date: 01-05-04 UNCONTROLLED COPY Page 5 of 6 63854-1000 T2 Terminator NOTES 1. 2. 3. 4. 5. 6. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. Wear safety glasses at all times. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, terminators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63854-1000 Revision: A Release Date: 01-05-04 Revision Date: 01-05-04 UNCONTROLLED COPY Page 6 of 6