0638561000

63856-1000 T2 Terminator T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63856-1000 FEATURES




This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 1.27mm (.050") Pitch SATA Crimp Power Terminal, 18-22 AWG. Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. mm In. 18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138 47634-1000 47634 47634-1001 20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138 47634-1002 22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138 18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138 67581-0010 67581 67581-0011 20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138 67581-0012 22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138 (1) To achieve optimum IPC-A620 Class 2 insulation crimps. For smaller wire diameter use T2 Terminator order no. 63912-3500. (2) Overall insulation OD specification for terminal. Terminal Series No. Wire Size Terminal Order No. BEND UP DEFINITION OF TERMS BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638561000 Revision: B Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 1 of 6 63856-1000 T2 Terminator CRIMP SPECIFICATION Terminal Series No. 47634 67581 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Bend up Bend down Twist Degree 47634 67581 8 8 Roll Degree 3 3 4 4 8 8 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 Conductor Brush mm In. 0.00-1.00 .000-.039 0.00-1.00 .000-.039 Punch Width (Ref) Conductor Insulation mm In mm In 1.60 .063 2.50 .098 1.60 .063 2.50 .098 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 47634 67581 Wire Size AWG 18 20 22 18 20 22 mm2 0.83 0.52 0.32 0.83 0.52 0.32 Conductor Crimp Height mm In. 1.15-1.25 .045-.049 1.10-1.20 .043-.047 1.05-1.15 .041-.045 1.15-1.25 .045-.049 1.10-1.20 .043-.047 1.05-1.15 .041-.045 Insulation Crimp Height mm In. 2.25-2.55 .088-.100 --------2.25-2.55 .088-.100 --------- Pull Force Minimum N Lb. 88.2 19.82 58.8 13.21 39.2 8.80 88.2 19.82 58.8 13.21 39.2 8.80 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638561000 Revision: B Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 2 of 6 63856-1000 T2 Terminator PARTS LIST T-2 Terminator 63856-1000 Item Order No Engineering No. Description Quantity Perishable Tooling 63856-1070 63856-1070 Tool Kit (All “Y” Items) REF 1 63444-1604 63444-1604 Conductor Punch 1Y 2 63445-1641 63445-1641 Conductor Anvil 1Y 3 63446-2502 63446-2502 Insulation Punch 1Y 4 63445-2511 63445-2511 Insulation Anvil 1Y 5 63443-0003 63443-0003 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker Front 1 10 63443-0009 63443-0009 Scrap Chute Front 1 11 63443-0021 63443-0021 Lower Tooling Key 1 12 63443-2409 63443-2409 Anvil Mount 1 13 63443-4018 63443-4018 Wire Stop 1 14 63443-6004 63443-6004 Rear Cover 1 Frame 15 63800-8500 63800-8500 T2 Terminator 1 Hardware 16 N/A N/A M3 by 6 Long SHCS 2** 17 N/A N/A M4 by 6 Long SHCS 1** 18 N/A N/A M4 by 12 Long BHCS 2** 19 N/A N/A M4 by 16 Long BHCS 1** 20 N/A N/A M4 by 20 Long SHCS 1** 21 N/A N/A M4 by 50 Long SHCS 1** 22 N/A N/A 3MM by 6 Long Roll Pin 1** 23 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638561000 Revision: B Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 3 of 6 63856-1000 T2 Terminator Assembly Drawing (2) 18 16 14 7 1 (2) 3 9 23 5 15 19 8 13 12 6 20 11 22 4 2 Figure 1 21 Doc No. ATS-638561000 Revision: B 10 17 Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 4 of 6 63856-1000 T2 Terminator NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. ATS-638561000 Revision: B Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 5 of 6 63856-1000 T2 Terminator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, terminators and tooling. http://www.molex.com Doc No. ATS-638561000 Revision: B Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 6 of 6