0638562000

T2 Terminator for KK® 3.96mm (.156”) Centers Terminals T2 Terminator Tooling Specification Sheet Order No. 63856-2000 FEATURES Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: KK® 3.96mm (.156”) Centers Female Terminals 18-20 AWG. Terminal Series No. Terminal Order No. 45570 45570-3000 45570-3002 45570-3004 Wire Size AWG mm² 18-20 0.82-0.52 18-20 0.82-0.52 18-20 0.82-0.52 Insulation Diameter mm In. 1.70-2.85 .067-.112 1.70-2.85 .067-.112 1.70-2.85 .067-.112 DEFINITION OF TERMS BRUSH Strip Length mm In. 2.40-3.40 .094-.134 2.40-3.40 .094-.134 2.40-3.40 .094-.134 BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638562000 Revision: A Release Date: 03-19-08 Revision Date: 03-19-08 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for KK® 3.96mm (.156”) Centers Terminals CRIMP SPECIFICATION Terminal Series No. 45570 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 Bend up Bend down 45570 Twist Degree 5 Roll Degree 1 4 8 Cut-off Tab Maximum mm In. 0.40 .015 Conductor Brush mm In. 0.30-0.90 .012-.035 Punch Width (Ref) Conductor Insulation mm In mm In 1.80 .071 3.00 .118 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 45570 Wire Size AWG 18 20 mm2 0.82 0.52 Crimp Height mm In. 1.20-1.30 .047-.051 1.10-1.20 .043-.047 Pull Force Minimum N Lb. 89.0 20.00 57.9 13.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638562000 Revision: A Release Date: 03-19-08 Revision Date: 03-19-08 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for KK® 3.96mm (.156”) Centers Terminals PARTS LIST T2 Terminator 63856-2000 Item Order No. Engineering No. Description Quantity Perishable Tooling 63856-2070 63856-2070 Tool Kit (All “Y” Items) REF 1 63444-1820 63444-1820 Conductor Punch 1Y 2 63445-1836 63445-1836 Conductor Anvil 1Y 3 63446-3002 63446-3002 Insulation Punch 1Y 4 63445-3017 63445-3017 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 2Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y 7 63443-1002 63443-1002 Rear Plunger Retainer 1Y 8 63443-1403 63443-1403 Cut-off Die Blade 1Y Other Components (REF 562050) 9 11-18-4083 60707-8 Feed Guide 1 10 11-24-1067 4996-4 Cut-Off Plunger Spring 2 11 63443-0025 63443-0025 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0091 63443-0091 Wire Stop 1 14 63443-1741 63443-1741 17.00mm Height Spacer 1 15 63443-2204 63443-2204 4.00mm Coarse Spacer 1 16 63443-2310 63443-2310 3.50mm Fine Spacer 1 17 63443-3160 63443-3160 Front Plunger Striker 1 18 63443-6009 63443-6009 Rear Cover 1 19 63459-0003 63459-0003 Relief Groove Terminal Track 1 20 63800-8502 63800-8502 Rear Plunger Striker 1 Frame 21 63800-8500 63800-8500 T2 Terminator 1 Hardware 22 N/A N/A M3 by 6 Long SHCS 2** 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M4 by 6 Long SHCS 1** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 14 Long SHCS 2** 27 N/A N/A M4 by 30 Long SHCS 1** 28 N/A N/A M4 by 50 Long SHCS 1** 29 N/A N/A M5 by 10 Long SHCS 1** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638562000 Revision: A Release Date: 03-19-08 Revision Date: 03-19-08 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for KK® 3.96mm (.156”) Centers Terminals Assembly Drawing 18 25 (2) (2) 22 1 9 20 3 17 31 12 19 26 (2) 13 5 (2) 29 30 10 6 7 (2) 21 8 27 15 13 16 24 28 14 Figure 1 2 4 11 23 Doc No. ATS-638562000 Revision: A Release Date: 03-19-08 Revision Date: 03-19-08 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for KK® 3.96mm (.156”) Centers Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. ATS-638562000 Revision: A Release Date: 03-19-08 Revision Date: 03-19-08 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for KK® 3.96mm (.156”) Centers Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-638562000 Revision: A Release Date: 03-19-08 Revision Date: 03-19-08 UNCONTROLLED COPY Page 6 of 6