0638568000

63856-8000 T2 Terminator T2 Terminator Tooling Specification Sheet Part No. 63856-8000 FEATURES Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Terminal Wire Size Insulation Diameter Strip Length Series No. AWG mm² mm In. mm In. 94529-1203 16-20 1.00-0.50 2.80 Max. .110 Max. 4.10-4.60 .161-.181 DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP COND.CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63856-8000 Revision: A Release Date: 04-13-05 Revision Date: 04-13-05 UNCONTROLLED COPY Page 1 of 6 63856-8000 T2 Terminator CRIMP SPECIFICATION Terminal Series No. 94529-1203 Bell mouth mm In. .20 - .30 .008 - .012 Bend up Bend down Terminal Series No. Twist Degree 94529-1203 3 Cut-off Tab Max. mm In. .30 .012 Roll Degree 3 4 8 Conductor Brush mm In. .50 – 1.20 .020 - .047 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.78 .070 3.00 .118 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. Wire Size AWG 94529-1203 16 94529-1203 18 94529-1203 20 mm2 1.00 0.75 0.50 Conductor Insulation Pull Force Min. Crimp Height Crimp Width (Ref) Crimp Height Crimp Width (Ref) mm In. mm In. mm In. mm In. N Lb. 1.40-1.50 .055-.059 1.90 Max. .075 Max. 3.15-3.25 .124-.128 3.15 Max. .124 Max. 117.7 26.46 1.30-1.40 .051-.055 1.90 Max. .075 Max. 3.05-3.15 .120-.124 3.15 Max. .124 Max. 98.1 22.05 1.25-1.30 .049-.051 1.90 Max. .075 Max. 2.95-3.05 .116-.120 3.15 Max. .124 Max. 68.6 15.43 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63856-8000 Revision: A Release Date: 04-13-05 Revision Date: 04-13-05 UNCONTROLLED COPY Page 2 of 6 63856-8000 T2 Terminator PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Order No Engineering No. 63856-8000 63856-8000 63457-0023 63457-0023 63455-0025 63455-0025 63454-0037 63454-0037 63456-0031 63456-0031 63443-0002 63443-0002 63443-0012 63443-0012 11-24-1067 4996-4 11-40-4039 8302-5 63443-0021 63443-0021 63443-6011 63443-6011 11-18-4094 60709A111 63443-2515 63443-2515 63443-4005 63443-4005 63443-0009 63443-0009 63800-8500 63800-8500 63860-2015 63860-2015 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 63856-8070 63856-8070 Description Quantity T2 Terminator (Fig. 1) REF Conductor Punch 1Y Conductor Anvil 1Y Insulation Punch 1Y Insulation Anvil 1Y Cut-Off Plunger 1Y Front Plunger Retainer 1Y Cut-Off Plunger Spring 1 Front Plunger Striker 1 Lower Tooling Key 1 Rear Cover 1 Front Cover 1 Anvil Mount 1 Wire Stop 1 Scrap Chute 1 T2 Terminator 1 ✹ Drag Frame (Modified) 1 M3 by 6Lg. SHCS 2** M4 by 6Lg. SHCS 1** M4 by 12Lg. BHCS 2** M4 by 16Lg. SHCS 1** M4 by 50Lg. SHCS 1** 3MM by 6Lg. Roll Pin 1** #10-32 by 3/8”Lg. BHCS 1** Tool Kit (All Y Items) REF ✹ Frame part - To be modified. ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). Doc No. 63856-8000 Revision: A Release Date: 04-13-05 Revision Date: 04-13-05 UNCONTROLLED COPY Page 3 of 6 63856-8000 T2 Terminator Assembly Drawing 19 (2) 11 10 1 16 3 17 (2) 8 23 15 5 20 13 7 12 6 9 21 (2) 22 2 4 14 Doc No. 63856-8000 Revision: A Release Date: 04-13-05 Revision Date: 04-13-05 18 Figure 1 UNCONTROLLED COPY Page 4 of 6 63856-8000 T2 Terminator NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. 63856-8000 Revision: A Release Date: 04-13-05 Revision Date: 04-13-05 UNCONTROLLED COPY Page 5 of 6 63856-8000 T2 Terminator NOTES 1. 2. 3. 4. 5. 6. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. Wear safety glasses at all times. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63856-8000 Revision: A Release Date: 04-13-05 Revision Date: 04-13-05 UNCONTROLLED COPY Page 6 of 6