0638576000

63857-6000 T2 Terminator T2 Terminator Tooling Specification Sheet Part No. 63857-6000 FEATURES Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Terminal Series No. 35452-9802 35453-9802 Wire Size AWG mm² 16-18 1.31-0.82 16-18 1.31-0.82 Insulation Diameter mm In. 3.60 Max .142 Max 3.60 Max .142 Max Strip Length mm In. 4.80-5.20 .189-.205 4.80-5.20 .189-.205 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No. 63857-6000 Release Date: 06-09-05 Revision: A Revision Date: 06-09-05 UNCONTROLLED COPY Page 1 of 6 63857-6000 T2 Terminator CRIMP SPECIFICATION Terminal Series No. 35452-9802 35453-9802 Bell mouth mm In. 0.30-0.60 .012-.024 0.30-0.60 .012-.024 Cut-off Tab Max. mm In. 0.50 .020 0.50 .020 Terminal Series No. Bend up Bend down Twist Roll 35452-9802 3° 3° 3° 5° 35453-9802 3° 3° 3° 5° Conductor Brush mm In. 0.30-0.80 .012-.032 0.30-0.80 .012-.032 Punch Width (Ref) Conductor Insulation mm In mm In 2.7 .10 4.0 .15 0 6 0 7 2.7 .10 4.0 .15 0 6 0 7 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: 35452-9802 35452-9802 AWG 16 18 mm 1.31 0.82 Conductor Crimp Height Crimp Width mm In. mm In. 1.60-1.80 .063-.071 2.69-2.91 .106-.115 1.30-1.50 .051-.059 2.69-2.91 .106-.115 35453-9802 35453-9802 16 18 1.31 0.82 1.60-1.80 1.30-1.50 Terminal Series No. ✴ Wire Size 2 .063-.071 .051-.059 2.69-2.91 2.69-2.91 .106-.115 .106-.115 Insulation Crimp Height Max. Crimp Width mm In. mm In. 4.40 .173 4.00 .157 4.40 .173 4.00 .157 4.40 4.40 .173 .173 4.00 4.00 .157 .157 Pull Force Min. N 176.4 122.6 Lb. 39.7 27.6 176.4 122.6 39.7 27.6 Tool Qualification Notes: 1. This Terminator was qualified to the above specifications with UL1015 wire. 2. Pull Force should be measured with no influence from the insulation crimp. 3. The above specifications are guidelines to an optimum crimp. Doc No. 63857-6000 Release Date: 06-09-05 Revision: A Revision Date: 06-09-05 UNCONTROLLED COPY Page 2 of 6 63857-6000 T2 Terminator PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Order No Engineering No. Description Quantity 63857-6000 63857-6000 T2 Terminator (Fig. 1) REF 63444-2725 63444-2725 Conductor Punch 1Y 63445-2778 63445-2778 Conductor Anvil 1Y 63446-4025 63446-4025 Insulation Punch 1Y 63445-4048 63445-4048 Insulation Anvil 1Y 63443-0035 63443-0035 Cut-Off Plunger Front 1Y 63443-0036 63443-0036 Plunger Retainer Front 1Y 63700-0539 63700-0539 Cut-off Plunger Spring 1 63443-3160 63443-3160 Plunger Striker Front 1 63443-0021 63443-0021 Lower Tooling Key 1 63443-6013 63443-6013 Rear Cover 1 11-18-4083 60707-8 Front Cover 1 63443-2506 63443-2506 Anvil Mount 1 63800-8504 63800-8504 Wire Stop 1 63443-0009 63443-0009 Scrap Chute Front 1 63800-8800 63800-8800 Wide Track T2 Terminator 1 N/A N/A M3 by 6Lg. SHCS 2** N/A N/A M4 by 6Lg. SHCS 1** N/A N/A M4 by 12Lg. BHCS 2** N/A N/A M4 by 50Lg. SHCS 2** N/A N/A M4 by 12Lg. SHCS 1** N/A N/A 3MM by 6Lg. Roll Pin 1** N/A N/A #10-32 by 3/8”Lg. BHCS 1** 63857-6070 63857-6070 Tool Kit (All Y Items) REF ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-6457270). Doc No. 63857-6000 Release Date: 06-09-05 Revision: A Revision Date: 06-09-05 UNCONTROLLED COPY Page 3 of 6 63857-6000 T2 Terminator Assembly Drawing 18 (2) 10 (2) 16 1 3 11 20 8 22 13 5 15 7 12 6 9 19 (2) 2 21 4 17 14 Figure 1 Doc No. 63857-6000 Release Date: 06-09-05 Revision: A Revision Date: 06-09-05 UNCONTROLLED COPY Page 4 of 6 63857-6000 T2 Terminator NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosen the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. 63857-6000 Release Date: 06-09-05 Revision: A Revision Date: 06-09-05 UNCONTROLLED COPY Page 5 of 6 63857-6000 T2 Terminator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63857-6000 Release Date: 06-09-05 Revision: A Revision Date: 06-09-05 UNCONTROLLED COPY Page 6 of 6