0638584000

T2 Terminator T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63858-4000 FEATURES This terminator can be installed in the TM42 and the TM40 press or base unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust applicator, which will reduce your inventory requirements SCOPE Products: MLX Double Crimp Terminals, 10-12 AWG. Terminal Series No. 36663 36664 Terminal Order No. 36663-0001 36664-0001 Wire Size AWG mm2 10-12 5.00-3.30 10-12 5.00-3.30 Insulation Diameter mm In. 5.08 .200 5.08 .200 Strip Length mm In. 6.40-7.14 .252-.281 6.40-7.14 .252-.281 DEFINITION OF TERMS STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH BEND UP ROLLING WIRE CONDUCTOR CRIMP CUT-OFF TAB Doc No: ATS-63858-4000 Revision: B Release Date: 03-30-05 Revision Date: 06-21-17 TWISTING SEAM BEND DOWN UNCONTROLLED COPY Page 1 of 6 T2 Terminator CRIMP SPECIFICATIONS Bell Mouth Cut-Off Tab Max. mm In. mm In. 0.30-0.60 .012-.024 0.50 .020 0.30-0.60 .012-.024 0.50 .020 Terminal Series No. 36663 36664 Terminal Series No. Degree Punch Width (Ref) Conductor Insulation mm In. mm In. Bend Up Bend Down Twist Degree Conductor Brush mm In. 0.30-0.80 .012-.031 0.30-0.80 .012-.031 Roll 36663 3 3 3 5 3.45 .136 N/A N/A 36664 3 3 3 5 3.45 .136 N/A N/A Seam Seam to be closed, and no wire is allowed out of the crimping area. CONDITIONS After crimping, the conductor profiles should measure the following: Terminal Wire Size Series No. AWG mm2 10 5.0 36663 12 3.3 10 5.0 36664 12 3.3 Crimp Height Conductor Insulation mm In. mm In. 2.35-2.45 .093-.095 N/A N/A 1.90-2.00 .075-.078 N/A N/A 2.35-2.45 .093-.095 N/A N/A 1.90-2.00 .075-.078 N/A N/A Crimp Width Conductor Insulation mm In. mm In. 3.50-3.60 .138-.142 N/A N/A 3.50-3.60 .138-.142 N/A N/A 3.50-3.60 .138-.142 N/A N/A 3.50-3.60 .138-.142 N/A N/A Pull Force Minimum N Lb. 355.9 80 311.4 70 355.9 80 311.4 70 Pull force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimal crimp. Doc No: ATS-63858-4000 Revision: B Release Date: 03-30-05 Revision Date: 06-21-17 UNCONTROLLED COPY Page 2 of 6 T2 Terminator PARTS LIST T-2 Terminator 63858-4000 Item Order No. Engineering No. Description Quantity Perishable Tooling 63858-4070 63858-4070 Tool Kit (All “Y” Items) REF 1 63841-6173 63841-6173 Conductor Punch 1Y 2 63801-5972 63801-5972 Conductor Anvil 1Y 11 63443-0037 63443-0037 Front Cut-Off Plunger 1Y 13 63443-0038 63443-0038 Front Cut-off Plunger Retainer 1Y Other Components 21 11-40-4039 8302-5 Front Plunger Striker 1 23 63443-0009 63443-0009 Front Scrape Chute 1 25 63700-0539 63700-0539 Cut-Off Plunger Spring 1 31 63443-2503 63443-2503 Spacer (Anvil Mount) 1 33 63443-0021 63443-0021 Lower Tooling Key 1 45 63443-4006 63443-4006 Wire Stop 1 72 11-18-4083 60707-8 Front Cover 1 73 63443-6130 63443-6130 Rear Cover 1 Frame 83 63800-8800 63800-8800 T2 Terminator 1 Hardware 91 N/A N/A M3 by 6Lg. SHCS 2** 92 N/A N/A M4 by 6Lg. SHCS 1** 93 N/A N/A M4 by 10Lg. BHCS 2** 94 N/A N/A M4 by 50Lg. SHCS 2** 95 N/A N/A M4 by 16Lg. SHCS 1** 96 N/A N/A #10-32 by 1/4”Lg. BHCS 1** 97 N/A N/A 3MM by 6Lg. Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-63858-4000 Revision: B Release Date: 03-30-05 Revision Date: 06-21-17 UNCONTROLLED COPY Page 3 of 6 T2 Terminator Assembly Drawing 93 (2) (2) 91 73 72 1 76 21 96 11 83 95 45 25 31 13 94 33 97 2 94 Doc No: ATS-63858-4000 Revision: B 23 92 Release Date: 03-30-05 Revision Date: 06-21-17 Figure 1 UNCONTROLLED COPY Page 4 of 6 T2 Terminator NOTES Depending on the press vintage, a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly, loosen the M4 x 10mm set screw in the feed lever. Select the T2 feed finger assembly from the Terminator box. Insert a screwdriver into the slot behind the feed lever, and force the feed arm spring to the right. Slide the T2 feed finger shaft for the TM42 (11-40-5307) or (11-40-0123) for the TM40/Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position the feed finger for the selected product (Refer to Figure 5.1 in the T2 manual.). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-0124 FEED FINGER (SHORT) 11-40-0124 FEED FINGER (SHORT) 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM40 FEED FINGER ASSEMBLY FOR PRESS TM42 Figure 2 Doc No: ATS-63858-4000 Revision: B Release Date: 03-30-05 Revision Date: 06-21-17 UNCONTROLLED COPY Page 5 of 6 T2 Terminator NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. This terminator should be only used in a Molex TM42, TM40 or 3BF press with a base unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer, to the TM40, TM42 manual. CAUTION: To prevent injury, never operate this terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-63858-4000 Revision: B Release Date: 03-30-05 Revision Date: 06-21-17 UNCONTROLLED COPY Page 6 of 6