0638673007

Fine Adjust Applicator for 2.54mm (.100") Pitch MX64™ Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63867-3000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 2.54mm (.100") Pitch MX64™ Terminal, 18-20 AWG and 0.75mm2 wire. Wire Size Insulation Diameter Strip Length (Ref) AWG mm² mm In. mm In. 18 0.83 1.91-2.06 .075-.081 4.20 .165 33467-0006 33468-0004 Metric Only 0.75 1.70-1.90 .067-.075 4.20 .165 34736-1002 20 0.58 1.70-1.85 .067-.073 4.20 .165 Terminal will accommodate the following wire specification: SAE: ESB-M1L123-A, WSS-M1L135-A1, and SAE-J1128 Metric: WSK-M1L126-A1. Terminal Series No. 33467 33468 34736 Terminal Order No. DEFINITION OF TERMS BEND UP INSULATION CRIMP HEIGHT INSULATION CRIMP WIDTH ROLLING BELL MOUTH TWISTING BEND DOWN BRUSH STRIP LENGTH CONDUCTOR CRIMP HEIGHT CUT-OFF TAB CONDUCTOR CRIMP WIDTH Doc No: ATS-638673000 Revision: D Release Date: 01-17-05 Revision Date: 02-24-17 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.54mm (.100") Pitch MX64™ Terminal CRIMP SPECIFICATION Terminal Series No. 33467 33468 34736 Terminal Series No. 33467 33468 34736 Bell mouth mm In. 0.25-1.25 Bend up Bend down Cut-off Tab Max. mm In. .010-.049 Twist 0.50 .020 Roll Crimped Samples must pass thru the 63867-3008 Checking Aid * Conductor Brush mm In. 0.10-0.55 .004-.022 Seam Seam shall not be open and no wire allowed out of the crimping area * Ordered separately After crimping, the conductor profile should measure the following. Terminal Series No. 33467 33468 34736 Conductor Insulation Crimp Height Crimp Width Crimp Height Crimp Width AWG mm2 mm In. mm In. mm In. mm In. 18 0.83 1.10-1.20 .043-.047 1.75-1.85 .069-.073 2.00-2.20 .079-.087 1.85-2.05 .073-.081 Metric Only 0.75 1.05-1.15 .041-.045 1.75-1.85 .069-.073 2.00-2.20 .079-.087 1.85-2.05 .073-.081 20 0.58 1.05-1.15 .041-.045 1.75-1.85 .069-.073 1.85-2.05 .073-.081 1.85-2.05 .073-.081 Wire Size Pull Force Minimum N Lb. 90 20.3 90 20.3 75 17.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. The Cut-Off Tab length shall not exceed 0.5mm, No Burrs may result from removal of Cut-Off Tab Wire Brush to be Visible but not to exceed 0.55mm R 1.50 Flush to below Insulation Crimp typical 22.0 Min. See Note Below 3°Max. See Note Below Wire Brush to be Below Conductor Crimp 3°Max. See Note Below Conductor Crimp Insulation Crimp 0.18mm Max. All around NOTE: Straightness: A Crimped terminal lead must be able to pass freely through the Checking Aid *, Part No.63867-3008. B Wire on the crimped lead must meet all specification above. Doc No: ATS-638673000 Revision: D Release Date: 01-17-05 Revision Date: 02-24-17 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.54mm (.100") Pitch MX64™ Terminal PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 FineAdjust Applicator 63867-3000 Engineering No. Description Quantity Perishable Tooling 63867-3070 63867-3070 Tool Kit (All “Y” Items) REF 63457-1804 63457-1804 Conductor Punch 1Y 63867-3002 63867-3002 Conductor Anvil 1Y 63454-1905 63454-1905 Insulation Punch 1Y 63867-3004 63867-3004 Insulation Anvil 1Y 63867-3005 63867-3005 Cut-Off Plunger 1Y 63443-0036 63443-0036 Front Plunger Retainer 1Y Other Components 11-18-4083 60707-8 Feed Guide 1 63443-0009 63443-0009 Scrap Chute 1 63443-0021 63443-0021 Key 1 63443-0090 63443-0090 Wire Stop 1 63443-3160 63443-3160 Front Plunger Striker 1 63443-6117 63443-6117 Rear Cover 1 63700-0539 63700-0539 Cut-off Plunger Spring 1 63867-3006 63867-3006 Anvil Mount 1 63867-3007 63867-3007 Bottom Cap 1 63867-3008 63867-3008 Checking Aid REF Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 2** N/A N/A M4 by 6 Long SHCS 2** N/A N/A M4 by 8 Long SHSS 1** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 12 Long SHCS 2** N/A N/A M4 by 16 Long SHCS 1** N/A N/A M4 by 50 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A 3MM by 6 Long Roll Pin 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Order No Τ The Checking Aid 63867-3008 to be ordered separately if required. (This item is not included with the Applicator and is shown for Reference purpose only) Doc No: ATS-638673000 Revision: D Release Date: 01-17-05 Revision Date: 02-24-17 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.54mm (.100") Pitch MX64™ Terminal Assembly Drawing 17 29 30 1 15 3 (2) 23 11 22 12 25 (2) 24 (2) 20 5 17 19 7 13 6 8 18 10 21 27 2 26 21 (2) Figure 1 14 10 9 4 Doc No: ATS-638673000 Revision: D Release Date: 01-17-05 Revision Date: 02-24-17 28 UNCONTROLLED COPY 16 Page 4 of 5 Fine Adjust Applicator for 2.54mm (.100") Pitch MX64™ Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-638673000 Revision: D Release Date: 01-17-05 Revision Date: 02-24-17 UNCONTROLLED COPY Page 5 of 5