0638679200

FineAdjust for XRC™ Sealed Pin and Socket Crimp Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63867-9200 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: XRC™ Sealed Pin and Socket Crimp Terminals, 14-18 AWG. Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. mm In. 84524 84524-0008 84524-0016 14-18 2.08-0.82 2.41-3.30 .095-.130 1.90-3.30 .075-.130 3.81-5.08 .175-.225 84524 84524-0012 84524-0018 14-18 2.08-0.82 2.41-3.80 .095-.150 2.41-3.80 .095-.150 3.81-5.08 .175-.225 84525 84525-0017 84525-0039 14-18 2.08-0.82 2.41-3.30 .095-.130 1.90-3.30 .075-.130 3.81-5.08 .175-.225 84525 84525-0025 84525-0046 14-18 2.08-0.82 2.41-3.80 .095-.150 2.41-3.80 .095-.150 3.81-5.08 .175-.225 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range (2) Overall insulation OD specification for terminal. Applicator 63867-9000 should be used for insulation OD 1.91-2.41mm for terminals 84524-0008, 84524-0016, 84525-0017, and 84525-0039. Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH BEND UP ROLLING TWISTING CONDUCTOR CRIMP CUT-OFF TAB WIRE BEND DOWN SEAM Doc No: ATS-638679200 Revision: B Release Date: 07-26-12 Revision Date: 09-18-12 UNCONTROLLED COPY Page 1 of 5 FineAdjust for XRC™ Sealed Pin and Socket Crimp Terminals CRIMP SPECIFICATION Terminal Series No. 84524 84525 Terminal Series No. Bend up Bell mouth mm In. 0.20-0.80 .008-.032 0.20-0.80 .008-.032 Cut-off Tab Maximum mm In. 0.50 .020 0.50 .020 Bend down Roll Twist Degree 84524 84525 3 3 Degree 4 8 4 8 3 3 Conductor Brush mm In. 0.30-1.00 .012-.039 0.30-1.00 .012-.039 Punch Width (Ref) Conductor Insulation mm In. mm In. 2.60 .102 4.00 .158 2.60 .102 4.00 .158 Seam Seam shall not be open And no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Conductor Terminal Order No. 84524-0008 84524-0016 84524-0012 84524-0018 84525-0017 84525-0039 84525-0025 84525-0046 Wire Size AWG 14 16 18 14 16 18 14 16 18 14 16 18 mm2 2.08 1.31 0.82 2.08 1.31 0.82 2.08 1.31 0.82 2.08 1.31 0.82 Crimp Height mm 1.57-1.67 1.32-1.42 1.16-1.26 1.60-1.70 1.35-1.45 1.20-1.30 1.57-1.67 1.32-1.42 1.16-1.26 1.60-1.70 1.35-1.45 1.20-1.30 In. .062-.066 .052-.056 .046-.050 .063-.067 .053-.057 .047-.051 .062-.066 .052-.056 .046-.050 .063-.067 .053-.057 .047-.051 Crimp Width (Ref) mm 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 2.50-2.70 In. .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 .098-.106 Insulation Crimp Height Crimp Width (Ref) (Ref) mm In. mm In. 2.40-3.75 .095-.148 3.40-4.10 .134-.161 2.40-3.75 .095-.148 3.40-4.10 .134-.161 2.40-3.75 .095-.148 3.40-4.10 .134-.161 2.40-4.30 .095-.169 3.60-4.20 .142-.165 2.40-4.30 .095-.169 3.60-4.20 .142-.165 2.40-4.30 .095-.169 3.60-4.20 .142-.165 2.40-3.75 .095-.148 3.40-4.10 .134-.161 2.40-3.75 .095-.148 3.40-4.10 .134-.161 2.40-3.75 .095-.148 3.40-4.10 .134-.161 2.40-4.30 .095-.169 3.60-4.20 .142-.165 2.40-4.30 .095-.169 3.60-4.20 .142-.165 2.40-4.30 .095-.169 3.60-4.20 .142-.165 Pull Force Minimum N 222.6 133.5 89.0 222.6 133.5 89.0 222.6 133.5 89.0 222.6 133.5 89.0 Lb. 50.04 30.01 20.00 50.04 30.01 20.00 50.04 30.01 20.00 50.04 30.01 20.00 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638679200 Revision: B Release Date: 07-26-12 Revision Date: 09-18-12 UNCONTROLLED COPY Page 2 of 5 FineAdjust for XRC™ Sealed Pin and Socket Crimp Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 FineAdjust Applicator 63867-9200 Engineering No. Description Quantity Perishable Tooling 63867-9270 63867-9270 Tool Kit (All “Y” Items) REF 63457-0079 63457-0079 Conductor Punch 1Y 63445-2653 63445-2653 Conductor Anvil 1Y 63454-0046 63454-0046 Insulation Punch 1Y 63456-0092 63456-0092 Insulation Anvil 1Y 63443-0037 63443-0037 Cut-Off Plunger 1Y 63443-0038 63443-0038 Front Plunger Retainer 1Y Other Components 11-17-0022 1739-21 Hold Down Spring 1 11-18-4083 60707-8 Feed Guide 1 11-18-4456 60739A109 Wire Hold Down Spring 1 11-24-1149 4996-37 Shank 1 63443-0009 63443-0009 Front Scrap Chute 1 63443-0024 63443-0024 Key 1 63443-0061 63443-0061 Wire Stop 1 63443-0068 63443-0068 Blade-Wire Hold Down 1 63443-1169 63443-1169 Terminal Hold Down 1 63443-1715 63443-1715 Height Spacer (18.50mm) 1 63443-2215 63443-2215 Coarse Spacer (15.00mm) 1 63443-2305 63443-2305 Fine Spacer (3.25mm) 1 63443-2801 63443-2801 Front Plunger Striker 1 63443-2912 63443-2912 Wire Hold Down Plunger 1 63443-6122 63443-6122 Rear Cover 1 63600-1057 63600-1057 Compression Spring 1 63600-2673 63600-2673 Mini Rod 1 63700-0539 63700-0539 Cut-Off Plunger Spring 1 Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4950 63801-4950 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M4 by 6 Long SHCS 1** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 50 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #5-40 by 3/8” Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638679200 Revision: B Order No Release Date: 07-26-12 Revision Date: 09-18-12 UNCONTROLLED COPY Page 3 of 5 FineAdjust for XRC™ Sealed Pin and Socket Crimp Terminals Assembly Drawing 35 36 25 9 7 23 3 10 20 1 22 15 34 14 31 (2) 19 21 25 27 28 (2) 26 8 13 5 33 2 4 17 24 16 18 6 12 Figure 1 29 32 (2) Doc No: ATS-638679200 Revision: B 11 30 Release Date: 07-26-12 Revision Date: 09-18-12 UNCONTROLLED COPY Page 4 of 5 FineAdjust for XRC™ Sealed Pin and Socket Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-638679200 Revision: B Release Date: 07-26-12 Revision Date: 09-18-12 UNCONTROLLED COPY Page 5 of 5